Post hole digger

From DDL Wiki

(Difference between revisions)
Jump to: navigation, search
(Assembly)
(Product Function/Evaluation)
Line 31: Line 31:
= Product Function/Evaluation =
= Product Function/Evaluation =
-
A total of two different post hole digger designs are examined. One is the most basic standard post hole digger manufactured by True Temper, and the other is a more complex post hole digger that utilizes a compound action, also manufactured by True Temper.
+
A total of two different post hole digger designs are examined. One is the most basic standard post hole digger manufactured by True Temper, and the other is a more complex post hole digger that utilizes a compound action, also manufactured by True Temper. In all designs, the post hole digger consists of two main shovel blades hinged in a jaw-like arrangement, the shovel blades are open when the handles are closed, and close when the handles are pulled apart.  
-
In all designs, the post hole digger consists of two main shovel blades hinged in a jaw-like arrangement, the shovel blades are open when the handles are closed, and close when the handles are pulled apart.  
+
In this section, both post hole diggers were physically tested outside on both soft and hard soil. This was done to more adequately gauge the performance differences between the two designs, as well as identify possible areas for improvement.
-
In operation, the post hole digger is initially thrust into the ground while the handles are in the closed position, allowing the shovel blades to effectively draw in soil and earth. Once the shovel blades are fully embedded into the soil, the handles are drawn apart, causing the blades to swivel shut, grasping the soil. Oftentimes for dense earth, the handles must be open and closed a number of times to effectively break the soil to be grasped. Once the handle is shut, the operator will lift up the post hole digger with the captured soil, leaving a round, deep hole in the ground.
+
'''Operation:'''<br />
 +
Operating a post hole digger is a simple process that involves some moderatley heavy lifting. The following is an illustrated procedure documenting the operation of both the simple and complex post hole diggers. The performance and
 +
 
 +
 
 +
the post hole digger is initially thrust into the ground while the handles are in the closed position, allowing the shovel blades to effectively draw in soil and earth
 +
 
 +
 
 +
 
 +
 
 +
 
 +
Once the shovel blades are fully embedded into the soil, the handles are drawn apart, causing the blades to swivel shut, grasping the soil. Oftentimes for dense earth, the handles must be open and closed a number of times to effectively break the soil to be grasped. Once the handle is shut, the operator will lift up the post hole digger with the captured soil, leaving a round, deep hole in the ground.
= Assembly =
= Assembly =

Revision as of 17:35, 21 September 2008

Contents

Executive Summary

Customer Needs and Stakeholders

The post hole digger is a common landscaping equipment. The primary customer need in a post hole digger is to have the ability to inexpensively dig a hole effectively and efficiently for landscaping and various other purposes (such as deploying a fence, erecting a wall, installing lamp posts, etc..). Because this is a heavy duty tool that must undergo large amounts of stresses from breaking soil, the first and foremost requirement is reliability and durability. Oftentimes, digging a hole is simply the foremost and critical step in the grand scheme of a project, and thus the customer will not want to experience a setback in a faulty post hole digger, causing a delay in the entire project. In addition, operating the post hole digger requires constant lifting and carrying, and thus the tool must be of relatively manageable weight to prevent consumer fatigue and discomfort. To reduce weight, the shaft of the post hole digger will oftentimes be made of wood, and in more advanced designs, fiberglass.

Primary Stakeholders and Thier Concerns:

Consumers: There are a wide range of concerns for the users of the post hole digger. Some concern one type of user more than others, and vice versa. However, the main general concern for each user involve the weight of the post hole digger, the cost, the durability, and the effective ease of use. The post hole digger must be light enough to be used repeatedly without causing injury, cheap enough to be a good investment, strong enough not to break under heavy use, and effective enough to warrant purchasing an entire tool solely for digging holes. The following is a breakdown of the main types of users and thier specific concerns:

Landscapers - The most common user, the landscaper primarily uses the tool to erect fences and walls, and thus the post hole digger is used in high frequency. To the landscaper, weight is key as they are constantly digging holes.

Homeowners - These users are categorized as the everyday homeowners who percieve landscaping as a hobby. They use the post hole digger as a tool to maintain thier backyard, but only do so sparingly and when needed. To these users, the cost of the post hole digger is essential, if the price is too high, it will be seen as an unnecesarry investment.

Construction workers - Similar to landscapers, the construction worker utilizes the post hole digger as a compliment to thier everyday work, which typically involve constructing buildings, parks, and other largescale projects. Due to the sheer size and abusive environment these workers are usually in, the post hole digger must be highly durable to withstand the wear and tear associated at these construction sites.

Design Engineers: These stakeholders are the ones who have the most control and effect on the other stakeholders, as they are the ones who design and determine what the product will look like and function. However, there still are some primary concerns that design engineers face. The design must be a quality product that performs the necessary function of what it is desinged to do, in this case it is to dig holes. In addition, they also are concerned with how much material would be going into the design, the more there is, the more costly the final product would be. Also, they also need to design the post hole digger in a way such that it is easy to be manufactured, which is a great concern with the manufacturers.

Manufacturers: As mentioned above, manufacturers are primarily concerned with the ease of manufacturing and assembling the post hole digger. Because the post hole digger will be produced en masse, to the manufacturer the parts of the post hole digger must be interchangeable and must be used of materials that are easy to work with, such as steel and wood. They are also concerned with the cost of production, and the post hole digger should be designed so that simple machining operations such as casting, stamping, and extruding can be used. The design also must not contain any system of design unconventional to the manufacturer, such as extremely tight tolerances and inconsistent units.

Material Providers: Unlike manufacturers, these stakeholders are those whole provide the actual materials to manufactuers to be made into post hole diggers. To them, they are concerned with how well the product actually sells, so that they can provide more materials. There could be a conflict of interest between the materials providers and manufacturers, as the materials providers may want the design to be very inefficient to manufacturer such that more materials must be purchased. This confict of interest must be balanced by the design engineers mentioned above.

Retailers: Finally, the retailers are those who are in charge of selling the actual product to the users, mainly home improvement centers and hardware stores such as Lowes and Home Depot. To them, the primary concerns involve a product that must be durable and attractive. The product must be durable in that there will be less refunds and returns from users, causing a drop in sales and unsatisfied customers. The post hole digger must also be attractive in that it must not look too unconventional or hard to use such that buyers would not know what the tool is used for, and thus not purchase the item.

Product Function/Evaluation

A total of two different post hole digger designs are examined. One is the most basic standard post hole digger manufactured by True Temper, and the other is a more complex post hole digger that utilizes a compound action, also manufactured by True Temper. In all designs, the post hole digger consists of two main shovel blades hinged in a jaw-like arrangement, the shovel blades are open when the handles are closed, and close when the handles are pulled apart.

In this section, both post hole diggers were physically tested outside on both soft and hard soil. This was done to more adequately gauge the performance differences between the two designs, as well as identify possible areas for improvement.

Operation:
Operating a post hole digger is a simple process that involves some moderatley heavy lifting. The following is an illustrated procedure documenting the operation of both the simple and complex post hole diggers. The performance and


the post hole digger is initially thrust into the ground while the handles are in the closed position, allowing the shovel blades to effectively draw in soil and earth



Once the shovel blades are fully embedded into the soil, the handles are drawn apart, causing the blades to swivel shut, grasping the soil. Oftentimes for dense earth, the handles must be open and closed a number of times to effectively break the soil to be grasped. Once the handle is shut, the operator will lift up the post hole digger with the captured soil, leaving a round, deep hole in the ground.

Assembly

Table 1: Individual Components of Simple Post Hole Digger
Part Number Name Qty. Weight Function Material Maunfacturing Process Image
S1 Wooden handle 2 33.1 oz Allows user to operate tool Wood Automated CNC turning
S2 Carriage Bolt 4 0.7 oz Attaches wooden handle to digging head Steel Upset forging
S3 Large washer 4 0.1 oz Prevents carriage bolt head from being embedded in wooden handle Steel Stamping
S4 Digging head 2 22.5 oz Provides means of digging into dirt, sizing the hole, and removing dirt Steel Stamping
S5 Pivot bolt 1 0.8 oz Joins two handle/digging head assemblies Steel Upset forging
S6 Sleeve 1 0.2 oz Protects pivot pin Steel Roll forming
S7 M8 washer 5 0.05 oz Increases surface area over which compressive force of the tightened bolt and nut is applied, placed between nut and and surface to prevent damage to surface when nut is tightened Steel Stamping
S8 M8 x 1.25 Lock nut with nylon insert 5 0.1 oz Threads onto bolt and tightened to join parts together. Nylon insert prevents nut from loosening Steel Forging
Table 2: Individual Components of Complex Post Hole Digger
Part Number Name Qty. Weight Function Material Maunfacturing Process Image
C1 Grip 2 2.2 oz Provides comfortable surface for gripping the tool, protects end of fiberglass handle Plastic Extrusion
C2 End cap 2 0.05 oz Stiffens open end of fiberglass handle, provides surafce area for grip to attach over Plastic Injection molding
C3 Fiberglass handle 2 -- Allows user to operate tool Fiberglass with protective coating  ?
C4 Wooden handle insert 2 -- Reinforces fiberglass handle where handle attaches to connecting arm Wood Automated CNC turning
C5 Connecting arm 2 -- oz Extends length of handle to digging head, bent to particular shape to allow for compund lever action for opening and closing digger heads Steel Roll forming, swaging, and bending
C6 Spacing bracket 1 1.9 oz Maintains spacing of handles when the handles are pushed together Steel Stamping
C7 Handle bolt 4 0.7 oz Attaches Fiberglass handle to Connecting arm Steel Upset forging
C8 Handle washer 6 0.2 oz Increases surface area over which compressive force of Handle bolt is applied, protects Fiberglass handle from damage that would caused by tightening/rotating nut or bolt Steel Stamping
C9 M8 x 1.25 Lock nut with nylon insert 7 0.1 oz Threads onto bolt and tightened to join parts together. Nylon insert prevents nut from loosening Steel Forging
C10 M8 washer 3 0.05 oz Increases surface area over which compressive force of the tightened bolt and nut is applied, placed between nut and surface and/or bolt head and surface to prevent damage to surface when nut is tightened Steel Stamping
C11 Bushing 1 0.7 oz Used to align two Connecting arms and create a low friction surface for Connecting arms to pivot about Brass Roll forming
C12 Plastic spacer 1 0.05 oz Placed concentric with Bushing between two connecting arms to provide low friction surface and prevent the arms from wearing against one another Plastic Injection molding
C12 Scissor pin bolt 1 0.3 oz Joins two handle assemblies together, passes though Bushing to create main joint around which handles pivot Steel Upset forging
C13 M10 washer 1 0.1 oz Increases surface area over which compressive force of the tightened bolt and nut is applied, placed between nut and surface and/or bolt head and surface to prevent damage to surface when nut is tightened Steel Stamping
C14 M10 lock nut with nylon insert 1 1.3 oz Threads onto scissor pin bolt and tightened to join connecting arms together. Nylon insert prevents nut from loosening Steel Forging
C15 Digging head 2 26.3 oz Provides means of digging into dirt, sizing the hole, and removing dirt Steel Stamping
C16 Digging head connecting bolt 2 0.8 oz Joins connecting arm to digging head, allows connecting arm and digging head to pivot Steel Upset forging
C17 Digging head pivot bolt 1 0.8 oz Connects two digging heads together, creates pivot point around which digging heads open and close Steel Upset forging
C18 Large plastic spacer 2 0.1 oz Placed on pivot bolt to align two digging heads and protect pivot bolt Plastic Injection molding
C19 Small plastic spacer 1 0.05 oz Placed on pivot bolt to align two digging heads and protect pivot bolt Plastic Injection molding

DFMA

FMEA

DFE

Mechanical Analysis

Personal tools