|
|
Line 127: |
Line 127: |
| | | |
| | style="text-align: center;" | 13 | | | style="text-align: center;" | 13 |
- | | U-bolt
| |
- | | style="text-align: center;" | 2
| |
- | | style="text-align: center;" | NA oz
| |
- | | Bolts down the ''crank'' to the ''base plate''
| |
- | | T 6061 Aluminum
| |
- | | Upset forging
| |
- | | [[Image:Complex_post_hole_digger_small_washer.jpg|100px]]
| |
- | |-
| |
- |
| |
- | | style="text-align: center;" | 14
| |
- | | Base plate
| |
- | | style="text-align: center;" | 1
| |
- | | style="text-align: center;" | NA oz
| |
- | | Provides a location to rigidly attach ''lead screw'' to operating mechanism so a turn of the ''crank'' will produce linear motion of the ''central rod'', as well as bolting down the ''crank'' using the ''U-bolts''
| |
- | | T 6061 Aluminum
| |
- | | Stamping
| |
- | | [[Image:Complex_post_hole_digger_small_washer.jpg|100px]]
| |
- | |-
| |
- |
| |
- | | style="text-align: center;" | 15
| |
| | Shovel pivot bolt | | | Shovel pivot bolt |
| | style="text-align: center;" | 1 | | | style="text-align: center;" | 1 |
Line 156: |
Line 136: |
| |- | | |- |
| | | |
- | | style="text-align: center;" | 16 | + | | style="text-align: center;" | 14 |
| | Shovel link bolt | | | Shovel link bolt |
| | style="text-align: center;" | 2 | | | style="text-align: center;" | 2 |
Line 166: |
Line 146: |
| |- | | |- |
| | | |
- | | style="text-align: center;" | 17 | + | | style="text-align: center;" | 15 |
| | Central rod bolt | | | Central rod bolt |
| | style="text-align: center;" | 1 | | | style="text-align: center;" | 1 |
Line 176: |
Line 156: |
| |- | | |- |
| | | |
- | | style="text-align: center;" | 18
| |
- | | Hairpin cotter pin
| |
- | | style="text-align: center;" | 1
| |
- | | style="text-align: center;" | NA oz
| |
- | | Connects ''lead screw'' to ''base plate''
| |
- | | Steel
| |
- | | Extrusion/Bending
| |
- | | [[Image:Complex_post_hole_digger_connecting_bolt.jpg|100px]]
| |
- | |-
| |
| | | |
| | | |
Line 196: |
Line 167: |
| | | |
| | | |
- | | style="text-align: center;" | C11 | + | | style="text-align: center;" | 16 |
- | | Bushing | + | | Link bushing L |
- | | style="text-align: center;" | 1 | + | | style="text-align: center;" | 2 |
- | | style="text-align: center;" | 0.7 oz | + | | style="text-align: center;" | NA oz |
- | | Used to align two Connecting arms and create a low friction surface for Connecting arms to pivot about | + | | Bushing for ''shovel link bolt'' to maintain correct spacing between ''shovel link'' and ''shovel'' in the large gap |
- | | Brass | + | | Plastic (PTFE) |
- | | Roll forming | + | | Injection molding |
| | [[Image:Complex_post_hole_digger_bushing.jpg|100px]] | | | [[Image:Complex_post_hole_digger_bushing.jpg|100px]] |
| |- | | |- |
| | | |
- | | style="text-align: center;" | C12 | + | | style="text-align: center;" | 17 |
- | | Plastic spacer | + | | Link bushing S |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 0.05 oz
| + | |
- | | Placed concentric with Bushing between two connecting arms to provide low friction surface and prevent the arms from wearing against one another
| + | |
- | | Plastic
| + | |
- | | Injection molding
| + | |
- | | [[Image:Complex_post_hole_digger_plastic_washer.jpg|100px]]
| + | |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C12
| + | |
- | | Scissor pin bolt
| + | |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 0.3 oz
| + | |
- | | Joins two handle assemblies together, passes though Bushing to create main joint around which handles pivot
| + | |
- | | Steel
| + | |
- | | Upset forging
| + | |
- | | [[Image:Complex_post_hole_digger_scissor_pin.jpg|100px]]
| + | |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C13
| + | |
- | | M10 washer
| + | |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 0.1 oz
| + | |
- | | Increases surface area over which compressive force of the tightened bolt and nut is applied, placed between nut and surface and/or bolt head and surface to prevent damage to surface when nut is tightened
| + | |
- | | Steel
| + | |
- | | Stamping
| + | |
- | | [[Image:Complex_post_hole_digger_large_washer.jpg|100px]]
| + | |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C14
| + | |
- | | M10 lock nut with nylon insert
| + | |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 1.3 oz
| + | |
- | | Threads onto scissor pin bolt and tightened to join connecting arms together. Nylon insert prevents nut from loosening
| + | |
- | | Steel
| + | |
- | | Forging
| + | |
- | | [[Image:Complex_post_hole_digger_large_locknut.jpg|100px]]
| + | |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C17
| + | |
- | | Digging head pivot bolt
| + | |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 0.8 oz
| + | |
- | | Connects two digging heads together, creates pivot point around which digging heads open and close
| + | |
- | | Steel
| + | |
- | | Upset forging
| + | |
- | | [[Image:Complex_post_hole_digger_center_pin.jpg|100px]]
| + | |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C18
| + | |
- | | Large plastic spacer
| + | |
| | style="text-align: center;" | 2 | | | style="text-align: center;" | 2 |
- | | style="text-align: center;" | 0.1 oz | + | | style="text-align: center;" | NA oz |
- | | Placed on pivot bolt to align two digging heads and protect pivot bolt | + | | Bushing for ''shovel link bolt'' to maintain correct spacing between ''shovel link'' and ''shovel'' in the small gap |
- | | Plastic | + | | Plastic (PTFE) |
| | Injection molding | | | Injection molding |
- | | [[Image:Complex_post_hole_digger_large_plastic_spacer.jpg|100px]] | + | | [[Image:Complex_post_hole_digger_bushing.jpg|100px]] |
- | |-
| + | |
- | | + | |
- | | style="text-align: center;" | C19
| + | |
- | | Small plastic spacer
| + | |
- | | style="text-align: center;" | 1
| + | |
- | | style="text-align: center;" | 0.05 oz
| + | |
- | | Placed on pivot bolt to align two digging heads and protect pivot bolt
| + | |
- | | Plastic
| + | |
- | | Injection molding
| + | |
- | | [[Image:Complex_post_hole_digger_small_plastic_spacer.jpg|100px]]
| + | |
| |- | | |- |
| |} | | |} |
Table *****: Individual Components of Redesigned Post Hole Digger
Part Number | Name | Qty. | Weight | Function | Material | Manufacturing Process | Image
|
1
| Shaft
| 1
| NA oz
| Constrains inner parts of tool and handles physical stresses of digging
| T 6061 Aluminum
| Extrusion
|
|
2
| Central rod
| 1
| NA oz
| Transmits rotational motion of lead screw into translational motion, forcing shovels closed
| T 6061 Aluminum
| Extrusion
|
|
3
| Crank
| 1
| NA oz
| Turned by user to close shovels
| T 6061 Aluminum
| Extrusion
|
|
4
| Shovel
| 2
| NA oz
| Contain dirt when digging
| Steel
| Stamping
|
|
5
| Shaft handle
| 2
| NA oz
| Provides gripping location for ground penetration strike and location for applying counteractive moment to shaft when turning crank to close shovels
| T 6061 Aluminum
| Extrusion
|
|
6
| Shaft peg
| 4
| NA oz
| Allow user to force tool into the ground using his/her foot
| T 6061 Aluminum
| Extrusion
|
|
7
| Guide bushing
| 2
| NA oz
| Constrains central rod to maintain linear motion within shaft
| T 6061 Aluminum
| Extrusion
|
|
8
| Lead screw
| 1
| NA oz
| Transmits rotation of crank into translation of central rod
| Steel
| Automated CNC lathe/threading machine
|
|
9
| Lead screw nut
| 1
| NA oz
| Constrains lead screw
| Brass
| Automated CNC milling
|
|
10
| Lead screw nut bushing
| 1
| NA oz
| Constrains lead screw nut and locates it within shaft
| T 6061 Aluminum
| Lathe???
|
|
11
| Inline ball joint
| 1
| NA oz
| Translates rotation of lead screw to translation of central rod and connects the two parts
| Steel
| ???
|
|
12
| Shovel link
| 2
| NA oz
| Connects central rod to shovels
| T 6061 Aluminum
| Extrusion
|
|
13
| Shovel pivot bolt
| 1
| NA oz
| Joins center of the two shovels, allowing them to pivot about it as a central axis
| Steel
| Upset forging
|
|
14
| Shovel link bolt
| 2
| NA oz
| Joins each respective shovel to its shovel link
| Steel
| Upset forging
|
|
15
| Central rod bolt
| 1
| NA oz
| Joins central rod to the two shovel links as a loosely pinned connection
| Steel
| Upset forging
|
|
16
| Link bushing L
| 2
| NA oz
| Bushing for shovel link bolt to maintain correct spacing between shovel link and shovel in the large gap
| Plastic (PTFE)
| Injection molding
|
|
17
| Link bushing S
| 2
| NA oz
| Bushing for shovel link bolt to maintain correct spacing between shovel link and shovel in the small gap
| Plastic (PTFE)
| Injection molding
|
|