Doughnut maker

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(Main Components)
(Main Components)
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
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| 001||Dispenser  spring||1||1||Keeps dispenser closed when not in use||||||[[Image:001.jpg]]
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| 001||Dispenser  spring||1||1||Keeps dispenser closed when not in use||||||[[Image:001.jpg | 100px]]
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| 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||||[[Image:002.jpg]]
| 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||||[[Image:002.jpg]]
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| 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||||[[Image:003.jpg]]
| 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||||[[Image:003.jpg]]
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| 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:004.jpg]]
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| 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:004.jpg | 100px]]
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| 005||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg]]
| 005||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg]]

Revision as of 16:20, 10 September 2009

Contents

Executive Summary

Bill of Materials

Main Components

Dough Dispenser Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
001Dispenser spring11Keeps dispenser closed when not in use
002Dispenser support119Guides the plunger for straight releasePlasticImage:002.jpg
003Dispenser plunger19Pushes the dough from the cup into the machinePlasticImage:003.jpg
004Dispenser funnel127Guides the dough to the hole in the cupPlastic
005Dispenser cup1122Holds the dough for dispensing PlasticImage:005.jpg
006Dispenser stop14Stops the dough from leaving dispenser and gives donut its \"hole\"PlasticImage:006.jpg
007Power cord1107Connects to the outlet and supplies power to the machineImage:007.jpg
008Measuring cup127Used to measure out correct amount of ingredientsPlasticImage:008.jpg
009Doughnut slide136Removes doughnut from machine and into the doughnut binPlasticImage:009.jpg
010Doughnut bin181Collects doughnuts after productionPlasticImage:010.jpg
011Doughnut oil drain119Drains oil off donuts after productionPlasticImage:011.jpg
012Doughnut dispenser motor cover152Gives access to and protects the motorImage:012.jpg
013Doughnut cover feet43Contacts surfacePlasticImage:013.jpg
014Dispenser motor latch14Secures and aligns the motor dispenser assemblyImage:014.jpg
015Drain switch cover112Protects from accidently enabling the drain switchPlasticImage:015.jpg
016Top window 1155Allows heat to escape when opened during productionImage:016.jpg
017Oil collection tray1237Collects the oil that drains after usePlasticImage:017.jpg
018Top window 21123Cannot be opened. Allows user to view doughnut productionImage:018.jpg
019Conveyer belt holder20.5Guides and supports the conveyer system in its cyclePlasticImage:019.jpg
020Dispenser motor guide111Guides the motor\'s movement. StationaryPlasticImage:020.jpg
021Motor rotational output14Connects to the motor and rotates with itPlasticImage:021.jpg
022Doughnut carriage427Used to carry doughnuts through the system during operationPlasticImage:022.jpg
023Belt gear washers25Separates the belt gears from the back of the housingImage:023.jpg
024Conveyer belt gear (doughnut side)185Rotates and moves conveyer belt systemPlasticImage:024.jpg
025Conveyer belt gear (dough side)1109Rotates and moves conveyer belt systemPlasticImage:025.jpg
026Conveyer belt1123Driven by the motor to move doughnuts through systemPlasticImage:026.jpg
027Release link41Alerts the motor to release the doughPlasticImage:027.jpg
028Belt guides214Guides the belt on lower portion of the cyclePlasticImage:028.jpg
029Washer, belt guide30.25Separates the belt guide from housingImage:029.jpg
030Washer, belt gear22Separates the belt gear from housingImage:030.jpg
031Belt motor gear114Translates motion from motor to conveyer beltPlasticImage:031.jpg
032Back housing1772Protects delicate machinery from the surroundingsPlasticImage:032.jpg
033Oil bath tub and doughnut flipper1323Fills with oil and becomes very hot. Flipper flips donuts to opposite sidePlastic - oil bath  ????-flipperImage:033.jpg
034Oil bath supports46Holds the oil bath in placeImage:034.jpg
035Temperature controller bracket113Connects heating element to the oil bathImage:035.jpg
036Drive gear 214Moved by the motor and translates motion to conveyer gearPlasticImage:036.jpg
037Wire guide10.5Secures wires to housingImage:037.jpg

Additional Parts

Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
A001Screw type 161.25Holds housing together????
A002Screw type 220.5Secures motor cover????
A003Screw type 381Connects feet to housing????
A004Screw type 420.75Connects dispenser motor latch to housing????
A005Screw type 520.5Connects conveyer belt holder to the housing????
A006Screw type 621Connects belt guides to the housing????
A007Screw type 72????Welded into oil bath tub to secure heating element????
A008Screw type 820.5Connects temperature controller bracket to ????????
A009Screw type 910.5Connects wire bracket to housing????
A010Nut type 120.5On the end of screw type 8????

Major Stakeholders and Needs

Usage and Usability

Design for Manufacturing and Assembly (DFMA)

Failure Modes and Effects Analysis (FMEA)

Design for Environment (DFE)

Mechanical Analysis

Team Members & Roles

References

Personal tools