Doughnut maker

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(→Main Components)
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
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| 032||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||||[[Image:049.jpg | 100x100px]]
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| 007||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||||[[Image:049.jpg | 100x100px]]
|-
|-
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| 032||Dispenser motor||1||204||Drives the dispenser assembly||N/A||||[[Image:046.jpg | 100x100px]]
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| 008||Dispenser motor||1||204||Drives the dispenser assembly||N/A||||[[Image:046.jpg | 100x100px]]
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|-
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| 010||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | 100x100px]]
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| 009||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | 100x100px]]
|-
|-
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| 008||Dispenser motor guide||1||11||Guides the motor\'s movement.  Stationary||Plastic||||[[Image:020.jpg | 100x100px]]
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| 010||Dispenser motor guide||1||11||Guides the motor\'s movement.  Stationary||Plastic||||[[Image:020.jpg | 100x100px]]
|-
|-
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| 032||Dispenser motor housing||1||113||Houses and protects the dispenser motor assembly||Plastic||||[[Image:047.jpg | 100x100px]]
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| 011||Dispenser motor housing||1||113||Houses and protects the dispenser motor assembly||Plastic||||[[Image:047.jpg | 100x100px]]
|-
|-
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| 032||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||||[[Image:053.jpg | 100x100px]]
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| 012||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||||[[Image:053.jpg | 100x100px]]
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|-
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| 032||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||||[[Image:054.jpg | 100x100px]]
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| 013||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||||[[Image:054.jpg | 100x100px]]
|-
|-
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| 032||Dispenser switch housing||1||4||Positions switch to alert for dough release||Plastic||||[[Image:045.jpg | 100x100px]]
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| 014||Dispenser switch housing||1||4||Positions switch to alert for dough release||Plastic||||[[Image:045.jpg | 100x100px]]
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| 032||Capacitor||2||5||Stores electrical charge||N/A||||[[Image:055.jpg | 100x100px]]
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| 015||Capacitor||2||5||Stores electrical charge||N/A||||[[Image:055.jpg | 100x100px]]
|-
|-
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| 007||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||||[[Image:012.jpg | 100x100px]]
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| 016||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||||[[Image:012.jpg | 100x100px]]
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| 009||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||||[[Image:014.jpg | 100x100px]]
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| 017||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||||[[Image:014.jpg | 100x100px]]
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|-
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| 032||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||||[[Image:051_1.jpg | 100x100px]]
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| 018||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||||[[Image:051_1.jpg | 100x100px]]
|-
|-
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| 023||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100x100px]]
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| 019||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100x100px]]
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|-
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| 032||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||||[[Image:052.jpg | 100x100px]]
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| 020||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||||[[Image:052.jpg | 100x100px]]
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|-
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| 032||Motor switch holder||1||10||Holds the switch and cradles the motor||Plastic||||[[Image:048.jpg | 100x100px]]
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| 021||Motor switch holder||1||10||Holds the switch and cradles the motor||Plastic||||[[Image:048.jpg | 100x100px]]
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|-
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| 032||Adjustment Knob||2||6||Used to open and close the oil drain.||Plastic||||[[Image:040_1.jpg | 100x100px]]
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| 022||Adjustment Knob||2||6||Used to open and close the oil drain.||Plastic||||[[Image:040_1.jpg | 100x100px]]
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| 024||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037_1.jpg | 100x100px]]
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| 023||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037_1.jpg | 100x100px]]
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|-
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| 032||Power jack||1||15||Connects to power cord||N/A||||[[Image:056.jpg | 100x100px]]
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| 024||Power jack||1||15||Connects to power cord||N/A||||[[Image:056.jpg | 100x100px]]
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|-
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| 032||Power jack housing||1||5||Covers and protects the power jack||Plastic||||[[Image:057.jpg | 100x100px]]
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| 025||Power jack housing||1||5||Covers and protects the power jack||Plastic||||[[Image:057.jpg | 100x100px]]
|-
|-
! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly
! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
|-
|-
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| 022||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100x100px]]
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| 026||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100x100px]]
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| rowspan=2 | 017||Conveyor belt link (with rivet)||1||123||Driven by the motor to move doughnuts through system||Plastic (???) ||||[[Image:026_1.jpg | 100x100px]]
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| rowspan=2 | 027||Conveyor belt link (with rivet)||1||123||Driven by the motor to move doughnuts through system||Plastic (???) ||||[[Image:026_1.jpg | 100x100px]]
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|Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100x100px]]
|Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100x100px]]
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| rowspan=2 | 013||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||||[[Image:022_0.jpg | 100x100px]]
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| rowspan=2 | 028||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||||[[Image:022_0.jpg | 100x100px]]
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|Doughnut carriage arm||4||5||Connects carriage to conveyor belt||Plastic||||[[Image:022_1.jpg | 100x100px]]
|Doughnut carriage arm||4||5||Connects carriage to conveyor belt||Plastic||||[[Image:022_1.jpg | 100x100px]]
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|-
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| 012||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||||[[Image:021_1.jpg | 100x100px]]
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| 029||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||||[[Image:021_1.jpg | 100x100px]]
|-
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| 015||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100x100px]]
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| 030||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100x100px]]
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| 016||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | 100x100px]]
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| 031||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | 100x100px]]
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| 014||Belt gear washers, thick||2||5||Holds belt gears in place||Steel||||[[Image:023_1.jpg | 100x100px]]
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| 032||Belt gear washers, thick||2||5||Holds belt gears in place||Steel||||[[Image:023_1.jpg | 100x100px]]
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| 021||Belt gear washers, thin||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | 100x100px]]
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| 033||Belt gear washers, thin||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | 100x100px]]
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| 019||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100x100px]]
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| 034||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100x100px]]
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| 020||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | 100x100px]]
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| 035||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | 100x100px]]
|-
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! colspan="8" style="background:#efefef;" | Oil System Assembly
! colspan="8" style="background:#efefef;" | Oil System Assembly
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
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| rowspan=3 | 025 ||Doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]]
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| rowspan=3 | 036 ||Doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]]
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| Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[[Image:033_1.jpg | 100x100px]]
| Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[[Image:033_1.jpg | 100x100px]]
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| Oil bath heating unit||1||||Causes the oil bath tub to become hot.||N/A||||[[Image:033_2.jpg | 100x100px]]
| Oil bath heating unit||1||||Causes the oil bath tub to become hot.||N/A||||[[Image:033_2.jpg | 100x100px]]
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| 026||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]]
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| 037||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]]
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| 027||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | 100x100px]]
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| 038||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | 100x100px]]
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| 027||????||1||??||????||N/A||N/A||[[Image:035_1.jpg | 100x100px]]
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| 039||????||1||??||????||N/A||N/A||[[Image:035_1.jpg | 100x100px]]
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| 032||Knob housing||1||32||Protects oil drain components and user||Plastic||||[[Image:040.jpg | 100x100px]]
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| 040||Knob housing||1||32||Protects oil drain components and user||Plastic||||[[Image:040.jpg | 100x100px]]
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| 029||Drain switch cover||1||12||Protects from accidentally enabling the drain switch||Plastic||||[[Image:015.jpg | 100px]]
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| 041||Drain switch cover||1||12||Protects from accidentally enabling the drain switch||Plastic||||[[Image:015.jpg | 100px]]
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|-
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| 032||Adjustment Knob||1||6||Used to open and close the oil drain.||Plastic||||[[Image:040_1.jpg | 100x100px]]
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| 042||Adjustment Knob||1||6||Used to open and close the oil drain.||Plastic||||[[Image:040_1.jpg | 100x100px]]
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| 032||Dial connector||1||3||Translates knob movement through the housing||Plastic||||[[Image:039.jpg | 100x100px]]
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| 043||Dial connector||1||3||Translates knob movement through the housing||Plastic||||[[Image:039.jpg | 100x100px]]
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| 032||Drain lever||1||6||Used for securing switch in both positions||Plastic||||[[Image:038.jpg | 100x100px]]
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| 044||Drain lever||1||6||Used for securing switch in both positions||Plastic||||[[Image:038.jpg | 100x100px]]
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| 032||Oil drain valve mount||1||4||Mounts the drain in appropriate location||Plastic||||[[Image:041.jpg | 100x100px]]
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| 045||Oil drain valve mount||1||4||Mounts the drain in appropriate location||Plastic||||[[Image:041.jpg | 100x100px]]
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| 032||Oil drain valve||1||33||Controls the flow of the oil||Brass||||[[Image:042.jpg | 100x100px]]
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| 046||Oil drain valve||1||33||Controls the flow of the oil||Brass||||[[Image:042.jpg | 100x100px]]
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| 032||Oil drain tube||1||2||Channels the flow of the oil||Rubber/Plastic||||[[Image:043.jpg | 100x100px]]
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| 047||Oil drain tube||1||2||Channels the flow of the oil||Rubber/Plastic||||[[Image:043.jpg | 100x100px]]
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| 032||Oil drain tube clamp||2||.5||Secures the tube onto the valve and drain||Steel||||[[Image:044.jpg | 100x100px]]
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| 048||Oil drain tube clamp||2||.5||Secures the tube onto the valve and drain||Steel||||[[Image:044.jpg | 100x100px]]
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| 028||Oil collection tray||1||237||Collects the oil that drains after use||Plastic||||[[Image:017.jpg | 100x100px]]
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| 049||Oil collection tray||1||237||Collects the oil that drains after use||Plastic||||[[Image:017.jpg | 100x100px]]
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| 028||Oil collection tray guide||1||7||Guides the oil collection tray into place.||Plastic||||[[Image:017_1.jpg | 100x100px]]
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| 050||Oil collection tray guide||1||7||Guides the oil collection tray into place.||Plastic||||[[Image:017_1.jpg | 100x100px]]
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! colspan="8" style="background:#efefef;" | Exterior Panel Assembly
! colspan="8" style="background:#efefef;" | Exterior Panel Assembly
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
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| 032||Front panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:050.jpg | 100x100px]]
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| 051||Front panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:050.jpg | 100x100px]]
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| 032||Back panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:032.jpg | 100x100px]]
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| 052||Back panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:032.jpg | 100x100px]]
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| 030||Top window 1||1||55||Allows heat to escape when opened during production||Plastic||||[[Image:016.jpg | 100px]]
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| 053||Top window 1||1||55||Allows heat to escape when opened during production||Plastic||||[[Image:016.jpg | 100px]]
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| 031||Top window 2||1||123||Cannot be opened. Allows user to view doughnut production||Plastic||||[[Image:018.jpg | 100px]]
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| 054||Top window 2||1||123||Cannot be opened. Allows user to view doughnut production||Plastic||||[[Image:018.jpg | 100px]]
|-
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! colspan="8" style="background:#efefef;" | Miscellaneous Components
! colspan="8" style="background:#efefef;" | Miscellaneous Components
Line 144: Line 144:
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image
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| 032||Power cord||1||107||Connects to the outlet and supplies power to the machine||N/A||||[[Image:007.jpg | 100x100px]]
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| 055||Power cord||1||107||Connects to the outlet and supplies power to the machine||N/A||||[[Image:007.jpg | 100x100px]]
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| 033||Measuring cup||1||27||Used to measure out correct amount of ingredients||Plastic||||[[Image:008.jpg | 100x100px]]
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| 056||Measuring cup||1||27||Used to measure out correct amount of ingredients||Plastic||||[[Image:008.jpg | 100x100px]]
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| 034||Doughnut slide||1||36||Removes doughnut from machine and into the doughnut bin||Plastic||||[[Image:009.jpg | 100x100px]]
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| 057||Doughnut slide||1||36||Removes doughnut from machine and into the doughnut bin||Plastic||||[[Image:009.jpg | 100x100px]]
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| 035||Doughnut bin with oil drain||1||100||Collects doughnuts after production and drains oil off doughnuts after production||Plastic||||[[Image:010.jpg | 100x100px]]
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| 058||Doughnut bin with oil drain||1||100||Collects doughnuts after production and drains oil off doughnuts after production||Plastic||||[[Image:010.jpg | 100x100px]]
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| 036||Doughnut cover feet||4||3||Contacts surface||Plastic||||[[Image:013.jpg | 100x100px]]
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| 059||Doughnut cover feet||4||3||Contacts surface||Plastic||||[[Image:013.jpg | 100x100px]]
|}
|}

Revision as of 16:37, 13 September 2009

Contents

Executive Summary

Bill of Materials

Main Components

Dough Dispenser Cup Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
001Dispenser spring11Keeps dispenser closed when not in useSteel
002Dispenser support119Guides the plunger for straight releasePlastic
003Dispenser plunger19Pushes the dough from the cup into the machinePlastic
004Dispenser funnel127Guides the dough to the hole in the cupPlastic
005Dispenser stop14Stops the dough from leaving dispenser and gives the doughnut its \"hole\"Plastic
006Dispenser cup1122Holds the dough for dispensing Plastic
Dispenser Motor and Conveyer Motor Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
007Switch cover123Covers and protects the two switch connected to the housingPlastic
008Dispenser motor1204Drives the dispenser assemblyN/A
009Motor rotational output14Connects to the motor and rotates with itPlastic
010Dispenser motor guide111Guides the motor\'s movement. StationaryPlastic
011Dispenser motor housing1113Houses and protects the dispenser motor assemblyPlastic
012Dispenser motor switch 115Alerts for dough releaseN/A
013Dispenser motor switch 215Halts the dispensing processN/A
014Dispenser switch housing14Positions switch to alert for dough releasePlastic
015Capacitor25Stores electrical chargeN/A
016Doughnut dispenser motor cover152Gives access to and protects the motorPlastic
017Dispenser motor latch14Secures and aligns the motor dispenser assemblyPlastic
018Conveyor belt motor1219Drives the conveyor belt assemblyN/A
019Drive gear 214Moved by the motor and translates motion to conveyor gearPlastic
020Conveyor motor switch 1223Connects and controls dialsN/A
021Motor switch holder110Holds the switch and cradles the motorPlastic
022Adjustment Knob26Used to open and close the oil drain.Plastic
023Wire guide10.5Secures wires to housingSteel
024Power jack115Connects to power cordN/A
025Power jack housing15Covers and protects the power jackPlastic
Conveyor Belt Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
026Belt motor gear114Translates motion from motor to conveyor beltPlastic
027Conveyor belt link (with rivet)1123Driven by the motor to move doughnuts through systemPlastic (???)
Release link41Alerts the motor to release the doughPlastic
028Doughnut carriage422Used to carry doughnuts through the system during operationAluminum alloy
Doughnut carriage arm45Connects carriage to conveyor beltPlastic
029Conveyer belt holder20.5Guides and supports the conveyor system in its cyclePlastic
030Conveyor belt gear (doughnut side)185Rotates and moves conveyor belt systemPlastic
031Conveyor belt gear (dough side)1109Rotates and moves conveyor belt systemPlastic
032Belt gear washers, thick25Holds belt gears in placeSteel
033Belt gear washers, thin22Separates the belt gear from back housingSteel
034Belt guides214Guides the belt on lower portion of the cyclePlastic
035Yellow Washer, belt guide30.25Separates the belt guide from housingPlastic
Oil System Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
036 Doughnut flipper110Flips donuts to opposite sideSteel
Oil bath tub1313Fills with oil and becomes very hot.Aluminum Alloy
Oil bath heating unit1Causes the oil bath tub to become hot.N/A
037Oil bath supports46Holds the oil bath in place
038Temperature controller bracket113Connects heating element to the oil bathSteelStamping
039????1??????N/AN/A
040Knob housing132Protects oil drain components and userPlastic
041Drain switch cover112Protects from accidentally enabling the drain switchPlastic
042Adjustment Knob16Used to open and close the oil drain.Plastic
043Dial connector13Translates knob movement through the housingPlastic
044Drain lever16Used for securing switch in both positionsPlastic
045Oil drain valve mount14Mounts the drain in appropriate locationPlastic
046Oil drain valve133Controls the flow of the oilBrass
047Oil drain tube12Channels the flow of the oilRubber/Plastic
048Oil drain tube clamp2.5Secures the tube onto the valve and drainSteel
049Oil collection tray1237Collects the oil that drains after usePlastic
050Oil collection tray guide17Guides the oil collection tray into place.Plastic
Exterior Panel Assembly
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
051Front panel11160Protects the inside machinery from the outsidePlastic
052Back panel11160Protects the inside machinery from the outsidePlastic
053Top window 1155Allows heat to escape when opened during productionPlastic
054Top window 21123Cannot be opened. Allows user to view doughnut productionPlastic
Miscellaneous Components
Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
055Power cord1107Connects to the outlet and supplies power to the machineN/A
056Measuring cup127Used to measure out correct amount of ingredientsPlastic
057Doughnut slide136Removes doughnut from machine and into the doughnut binPlastic
058Doughnut bin with oil drain1100Collects doughnuts after production and drains oil off doughnuts after productionPlastic
059Doughnut cover feet43Contacts surfacePlastic

Additional Parts

Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
A001Screw type 161.25Holds housing together????
A002Screw type 220.5Secures motor cover????
A003Screw type 381Connects feet to housing????
A004Screw type 420.75Connects dispenser motor latch to housing????
A005Screw type 520.5Connects conveyer belt holder to the housing????
A006Screw type 621Connects belt guides to the housing????
A007Screw type 72????Welded into oil bath tub to secure heating element????
A008Screw type 820.5Connects temperature controller bracket to ????????
A009Screw type 910.5Connects wire bracket to housing????
A010Nut type 120.5On the end of screw type 8????

Assembly Diagrams

Dough Dispenser Cup Assembly
Image:Dough_Dispenser_Cup_Assembly.jpg
Dough Dispenser Motor Assembly
Image:Dough Dispenser Motor Assembly.jpg
Conveyor Belt Assembly
Image:Conveyor_Bent_Assembly.jpg
Conveyor Belt Motor Assembly
Image:Conveyor Bent Motor Assembly.jpg
Cooking Oil Assembly
Image:Cooking_Oil_Assembly.jpg
Front Panel Assembly
Image:Front_Panel_Assembly.jpg

Major Stakeholders and Needs

Usage and Usability

Design for Manufacturing and Assembly (DFMA)

Failure Modes and Effects Analysis (FMEA)

Design for Environment (DFE)

Mechanical Analysis

Team Members & Roles

References

Retrieved from "http://wiki.ece.cmu.edu/ddl/index.php/Doughnut_maker"
Personal tools