Doughnut maker
From DDL Wiki
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
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| - | | 001||Dispenser spring||1||1||Keeps dispenser closed when not in use||Steel||||[[Image:001.jpg | 100x100px]] | + | | 001||Dispenser spring||1||1||Keeps dispenser closed when not in use||Steel||bending||[[Image:001.jpg | 100x100px]] |
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| - | | 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||||[[Image:002_1.jpg | 100x100px]] | + | | 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||Injection molding||[[Image:002_1.jpg | 100x100px]] |
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| - | | 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||||[[Image:003.jpg | 100x100px]] | + | | 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||Injection molding||[[Image:003.jpg | 100x100px]] |
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| - | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:004_1.jpg | 100x100px]] | + | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||Injection molding||[[Image:004_1.jpg | 100x100px]] |
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| - | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its \"hole\"||Plastic||||[[Image:006.jpg | 100x100px]] | + | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its \"hole\"||Plastic||Injection molding||[[Image:006.jpg | 100x100px]] |
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| - | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg | 100x100px]] | + | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||Injection molding||[[Image:005.jpg | 100x100px]] |
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! colspan="8" style="background:#efefef;" | Dispenser Motor and Conveyer Motor Assembly | ! colspan="8" style="background:#efefef;" | Dispenser Motor and Conveyer Motor Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
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| - | | 007||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||||[[Image:049.jpg | 100x100px]] | + | | 007||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||Injection molding||[[Image:049.jpg | 100x100px]] |
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| - | | 008||Dispenser motor||1||204||Drives the dispenser assembly||N/A||||[[Image:046.jpg | 100x100px]] | + | | 008||Dispenser motor||1||204||Drives the dispenser assembly||N/A||N/A||[[Image:046.jpg | 100x100px]] |
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| - | | 009||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | 100x100px]] | + | | 009||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||Injection molding||[[Image:021.jpg | 100x100px]] |
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| - | | 010||Dispenser motor guide||1||11||Guides the motor | + | | 010||Dispenser motor guide||1||11||Guides the motor's movement. Stationary||Plastic||Injection molding||[[Image:020.jpg | 100x100px]] |
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| - | | 011||Dispenser motor housing||1||113||Houses and protects the dispenser motor assembly||Plastic||||[[Image:047.jpg | 100x100px]] | + | | 011||Dispenser motor housing||1||113||Houses and protects the dispenser motor assembly||Plastic||Injection molding||[[Image:047.jpg | 100x100px]] |
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| - | | 012||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||||[[Image:053.jpg | 100x100px]] | + | | 012||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||N/A||[[Image:053.jpg | 100x100px]] |
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| - | | 013||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||||[[Image:054.jpg | 100x100px]] | + | | 013||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||N/A||[[Image:054.jpg | 100x100px]] |
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| - | | 014||Dispenser switch housing||1||4||Positions switch to alert for dough release||Plastic||||[[Image:045.jpg | 100x100px]] | + | | 014||Dispenser switch housing||1||4||Positions switch to alert for dough release||Plastic||Injection molding||[[Image:045.jpg | 100x100px]] |
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| - | | 015||Capacitor||2||5||Stores electrical charge||N/A||||[[Image:055.jpg | 100x100px]] | + | | 015||Capacitor||2||5||Stores electrical charge||N/A||N/A||[[Image:055.jpg | 100x100px]] |
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| - | | 016||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||||[[Image:012.jpg | 100x100px]] | + | | 016||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||Injection molding||[[Image:012.jpg | 100x100px]] |
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| - | | 017||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||||[[Image:014.jpg | 100x100px]] | + | | 017||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||Injection molding||[[Image:014.jpg | 100x100px]] |
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| - | | 018||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||||[[Image:051_1.jpg | 100x100px]] | + | | 018||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||N/A||[[Image:051_1.jpg | 100x100px]] |
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| - | | 019||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100x100px]] | + | | 019||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||Injection molding||[[Image:036.jpg | 100x100px]] |
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| - | | 020||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||||[[Image:052.jpg | 100x100px]] | + | | 020||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||N/A||[[Image:052.jpg | 100x100px]] |
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| - | | 021||Motor switch holder||1||10||Holds the switch and cradles the motor||Plastic||||[[Image:048.jpg | 100x100px]] | + | | 021||Motor switch holder||1||10||Holds the switch and cradles the motor||Plastic||Injection molding||[[Image:048.jpg | 100x100px]] |
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| - | | 022||Adjustment Knob||2||6||Used to open and close the oil drain.||Plastic||||[[Image:040_1.jpg | 100x100px]] | + | | 022||Adjustment Knob||2||6||Used to open and close the oil drain.||Plastic||Injection molding||[[Image:040_1.jpg | 100x100px]] |
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| - | | 023||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037_1.jpg | 100x100px]] | + | | 023||Wire guide||1||0.5||Secures wires to housing||Steel||Stamping||[[Image:037_1.jpg | 100x100px]] |
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| - | | 024||Power jack||1||15||Connects to power cord||N/A||||[[Image:056.jpg | 100x100px]] | + | | 024||Power jack||1||15||Connects to power cord||N/A||N/A||[[Image:056.jpg | 100x100px]] |
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| - | | 025||Power jack housing||1||5||Covers and protects the power jack||Plastic||||[[Image:057.jpg | 100x100px]] | + | | 025||Power jack housing||1||5||Covers and protects the power jack||Plastic||Injection molding||[[Image:057.jpg | 100x100px]] |
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! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly | ! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
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| - | | 026||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100x100px]] | + | | 026||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||Injection molding||[[Image:031.jpg | 100x100px]] |
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| - | | rowspan=2 | 027||Conveyor belt link assembly (60 links with rivets)||1||123||Driven by the motor to move doughnuts through system.||Plastic | + | | rowspan=2 | 027||Conveyor belt link assembly (60 links with 60 rivets)||1||123||Driven by the motor to move doughnuts through system.||Plastic||Injection molding||[[Image:026_1.jpg | 100x100px]] |
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| - | |Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100x100px]] | + | |Release link||4||1||Alerts the motor to release the dough||Plastic||Injection molding||[[Image:027.jpg | 100x100px]] |
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| rowspan=2 | 028||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||||[[Image:022_0.jpg | 100x100px]] | | rowspan=2 | 028||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||||[[Image:022_0.jpg | 100x100px]] | ||
Revision as of 17:04, 15 September 2009
Contents |
Executive Summary
Bill of Materials
Main Components
| Dough Dispenser Cup Assembly | ||||||||
|---|---|---|---|---|---|---|---|---|
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 001 | Dispenser spring | 1 | 1 | Keeps dispenser closed when not in use | Steel | bending | 
| |
| 002 | Dispenser support | 1 | 19 | Guides the plunger for straight release | Plastic | Injection molding | 
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| 003 | Dispenser plunger | 1 | 9 | Pushes the dough from the cup into the machine | Plastic | Injection molding | 
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| 004 | Dispenser funnel | 1 | 27 | Guides the dough to the hole in the cup | Plastic | Injection molding | 
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| 005 | Dispenser stop | 1 | 4 | Stops the dough from leaving dispenser and gives the doughnut its \"hole\" | Plastic | Injection molding | 
| |
| 006 | Dispenser cup | 1 | 122 | Holds the dough for dispensing | Plastic | Injection molding | 
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| Dispenser Motor and Conveyer Motor Assembly | ||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 007 | Switch cover | 1 | 23 | Covers and protects the two switch connected to the housing | Plastic | Injection molding | 
| |
| 008 | Dispenser motor | 1 | 204 | Drives the dispenser assembly | N/A | N/A | 
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| 009 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | Injection molding | 
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| 010 | Dispenser motor guide | 1 | 11 | Guides the motor's movement. Stationary | Plastic | Injection molding | 
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| 011 | Dispenser motor housing | 1 | 113 | Houses and protects the dispenser motor assembly | Plastic | Injection molding | 
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| 012 | Dispenser motor switch 1 | 1 | 5 | Alerts for dough release | N/A | N/A | 
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| 013 | Dispenser motor switch 2 | 1 | 5 | Halts the dispensing process | N/A | N/A | 
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| 014 | Dispenser switch housing | 1 | 4 | Positions switch to alert for dough release | Plastic | Injection molding | 
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| 015 | Capacitor | 2 | 5 | Stores electrical charge | N/A | N/A | 
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| 016 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | Plastic | Injection molding | 
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| 017 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | Plastic | Injection molding | 
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| 018 | Conveyor belt motor | 1 | 219 | Drives the conveyor belt assembly | N/A | N/A | 
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| 019 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | Injection molding | 
| |
| 020 | Conveyor motor switch 1 | 2 | 23 | Connects and controls dials | N/A | N/A | 
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| 021 | Motor switch holder | 1 | 10 | Holds the switch and cradles the motor | Plastic | Injection molding | 
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| 022 | Adjustment Knob | 2 | 6 | Used to open and close the oil drain. | Plastic | Injection molding | 
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| 023 | Wire guide | 1 | 0.5 | Secures wires to housing | Steel | Stamping | 
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| 024 | Power jack | 1 | 15 | Connects to power cord | N/A | N/A | 
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| 025 | Power jack housing | 1 | 5 | Covers and protects the power jack | Plastic | Injection molding | 
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| Conveyor Belt Assembly | ||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 026 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | Injection molding | 
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| 027 | Conveyor belt link assembly (60 links with 60 rivets) | 1 | 123 | Driven by the motor to move doughnuts through system. | Plastic | Injection molding | 
| |
| Release link | 4 | 1 | Alerts the motor to release the dough | Plastic | Injection molding | 
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| 028 | Doughnut carriage | 4 | 22 | Used to carry doughnuts through the system during operation | Aluminum alloy | 
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| Doughnut carriage arm | 4 | 5 | Connects carriage to conveyor belt | Plastic | 
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| 029 | Conveyer belt holder | 2 | 0.5 | Guides and supports the conveyor system in its cycle | Plastic | 
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| 030 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | 
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| 031 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | 
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| 032 | Belt gear washers, thick | 2 | 5 | Holds belt gears in place | Steel | 
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| 033 | Belt gear washers, thin | 2 | 2 | Separates the belt gear from back housing | Steel | 
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| 034 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | 
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| 035 | Yellow Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | Plastic | 
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| Oil System Assembly | ||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 036 | Doughnut flipper | 1 | 10 | Flips donuts to opposite side | Steel | 
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| Oil bath tub | 1 | 313 | Fills with oil and becomes very hot. | Aluminum Alloy | 
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| Oil bath heating unit | 1 | Causes the oil bath tub to become hot. | N/A | 
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| 037 | Oil bath supports | 4 | 6 | Holds the oil bath in place | 
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| 038 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | Steel | Stamping | 
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| 039 | ???? | 1 | ?? | ???? | N/A | N/A | 
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| 040 | Knob housing | 1 | 32 | Protects oil drain components and user | Plastic | 
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| 041 | Drain switch cover | 1 | 12 | Protects from accidentally enabling the drain switch | Plastic | 
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| 042 | Adjustment Knob | 1 | 6 | Used to open and close the oil drain. | Plastic |
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| 043 | Dial connector | 1 | 3 | Translates knob movement through the housing | Plastic | 
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| 044 | Drain lever | 1 | 6 | Used for securing switch in both positions | Plastic | 
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| 045 | Oil drain valve mount | 1 | 4 | Mounts the drain in appropriate location | Plastic | 
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| 046 | Oil drain valve | 1 | 33 | Controls the flow of the oil | Brass | 
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| 047 | Oil drain tube | 1 | 2 | Channels the flow of the oil | Rubber/Plastic | 
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| 048 | Oil drain tube clamp | 2 | .5 | Secures the tube onto the valve and drain | Steel | 
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| 049 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | 
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| 050 | Oil collection tray guide | 1 | 7 | Guides the oil collection tray into place. | Plastic | 
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| Exterior Panel Assembly | ||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 051 | Front panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | 
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| 052 | Back panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | 
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| 053 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | Plastic | 
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| 054 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | Plastic | 
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| Miscellaneous Components | ||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
| 055 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | N/A | 
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| 056 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | 
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| 057 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | 
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| 058 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | 
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| 059 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | 
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Additional Parts
| Screws |
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| Nuts and Washers |
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Assembly Diagrams
| Dough Dispenser Cup Assembly |
|---|
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| Dispenser Motor and Conveyor Motor Assembly |
 
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| Dispenser Motor and Conveyor Motor Assembly Schematic |
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| Conveyor Belt Assembly |
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| Cooking Oil Assembly |
 
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| Exterior Panel Assembly |
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