Ski rack bill of materials
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== Bill of Materials == | == Bill of Materials == | ||
+ | [[Image:SkiRack_assembly.jpg]] | ||
- | {| | + | |
+ | {| border="1" | ||
|- | |- | ||
! Assembly | ! Assembly | ||
Line 8: | Line 10: | ||
! Quantity | ! Quantity | ||
! Description | ! Description | ||
- | ! Weight | + | ! Material |
+ | ! Manufacturing process | ||
+ | ! Weight [grams] | ||
! Image | ! Image | ||
|- | |- | ||
- | | 1. | + | | 1. Mounting Bracket |
| | | | ||
- | | | + | | 4 |
- | | | + | | Mounts carrier to roof rack. |
+ | | | ||
+ | | | ||
| | | | ||
- | | [[Image:MountingBracket.JPG| | + | | [[Image:MountingBracket.JPG|100px]] |
|- | |- | ||
| | | | ||
- | | 1A. | + | | 1A. Base Screw |
- | | | + | | 1 |
- | | | + | | Connects bracket to rack. |
- | | 6 | + | | Steel |
- | | | + | | Cold Heading and Thread Rolling |
+ | | 6 | ||
+ | | [[Image:SkiRack_longScrew_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1B. | + | | 1B. Slider Top |
- | | | + | | 1 |
- | | | + | | Connects the bails to the lower horizontal cross bar. |
- | | 36 | + | | Molded Plastic |
- | | | + | | Injection Molding |
+ | | 36 | ||
+ | | [[Image:SkiRack_sliderTop_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1C. | + | | 1C. Short Bail Screw |
- | | | + | | 2 |
- | | | + | | Holds the bails together |
- | | 6 | + | | Steel |
- | | | + | | Cold Heading and Thread Rolling |
+ | | 6 | ||
+ | | [[Image:SkiRack_shortScrew.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1D. | + | | 1D. Long Bail Screw |
- | | | + | | 2 |
- | | | + | | Holds the bails together |
- | | 9 | + | | Steel |
- | | | + | | Cold Heading and Thread Rolling |
+ | | 9 | ||
+ | | [[Image:SkiRack_longScrew_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1E. | + | | 1E. Upper Bail |
- | | | + | | 1 |
- | | | + | | Clamps over roof rack cross bar. |
- | | 45 | + | | Molded Plastic |
- | | | + | | Injection Molding |
+ | | 45 | ||
+ | | [[Image:SkiRack_upperBail_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1F. | + | | 1F. Square Nut |
- | | | + | | 1 |
- | | | + | | Provides purchase for the base screw withing the slider top. |
- | | 5 | + | | Brass |
- | | | + | | Forging and tapping |
+ | | 5 | ||
+ | | [[Image:SkiRack_squareNut.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1G. | + | | 1G. Rubber Pad |
- | | | + | | 1 |
- | | | + | | Provides grip to the bails. |
- | | 13 | + | | Rubber |
- | | | + | | Casting |
+ | | 13 | ||
+ | | [[Image:SkiRack_rubberPad_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1H. | + | | 1H. Lower Bail |
- | | | + | | 1 |
- | | | + | | Clamps under roof rack cross bar. |
- | | 49 | + | | Molded Plastic |
- | | [[Image:LowerBail2.JPG| | + | | Injection Molding |
+ | | 49 | ||
+ | | [[Image:LowerBail2.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | 1I. | + | | 1I. Hex Nut |
- | | | + | | 1 |
- | | | + | | Provides purchase for the bail screws within the lower bail. |
- | | | + | | Brass |
- | | [[Image:HexNut.JPG| | + | | Forging and tapping |
- | |- | + | | 5 |
- | | | + | | [[Image:HexNut.JPG|100px]] |
- | + | |- | |
- | + | | 2. Hex Key | |
| | | | ||
+ | | 2 | ||
+ | | Attaches the ski lift to the ski rack. | ||
+ | | | ||
+ | | | ||
| | | | ||
| | | | ||
|- | |- | ||
- | |||
- | |||
- | |||
- | |||
- | |||
| | | | ||
+ | | 2A. Hex Key | ||
+ | | 1 | ||
+ | | Holds the ski lift in place. | ||
+ | | Molded Plastic | ||
+ | | Injection Molding | ||
+ | | 6 | ||
+ | | [[Image:hexKey.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 2B. Hex Nut |
- | | | + | | 1 |
- | | | + | | Provides purchase for the bold within the hex key. |
- | | | + | | Brass |
- | | [[Image: | + | | Forging and tapping |
+ | | 5 | ||
+ | | [[Image:HexNut.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 2C. Bolt |
- | | | + | | 1 |
- | | | + | | Connects with the hex key through the ski lift to attached the ski lift |
- | | | + | | Steel |
- | | [[Image: | + | | Cold Heading and Thread Rolling |
+ | | 12 | ||
+ | | [[Image:HexKeyBolt.JPG|100px]] | ||
|- | |- | ||
+ | | 3. Ski Lift | ||
| | | | ||
- | | | + | | 2 |
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
| | | | ||
+ | | | ||
+ | | | ||
| | | | ||
+ | | [[Image:SkiLiftAssembly_good.JPG|100px]] | ||
|- | |- | ||
- | |||
| | | | ||
- | | | + | | 3A. Ski Lift |
- | | | + | | 1 |
- | | | + | | Raises up rack to provided additional clearance. |
- | | [[Image: | + | | Molded Plastic |
+ | | Injection Molding | ||
+ | | 25 | ||
+ | | [[Image:skiLift.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 3B. Hex Nut |
- | | | + | | 1 |
- | | | + | | Press fits into ski lift to provide secure purchase for mounting screws. |
- | | | + | | Brass |
- | | [[Image: | + | | Forging and tapping |
+ | | 5 | ||
+ | | [[Image:HexNut.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 3C. Button Head Screw |
- | | | + | | 1 |
- | | | + | | Holds ski lift together. |
- | | | + | | Steel |
- | | [[Image: | + | | Cold Heading and Thread Rolling |
+ | | 11 | ||
+ | | [[Image:HexKeyBolt.JPG|100px]] | ||
|- | |- | ||
+ | | 4. Lock Assembly | ||
| | | | ||
- | | | + | | 2 |
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
| | | | ||
| | | | ||
+ | | | ||
+ | | | ||
| | | | ||
|- | |- | ||
- | |||
- | |||
- | |||
- | |||
| | | | ||
+ | | 4A. Lock Housing | ||
+ | | 1 | ||
+ | | Holds lock in place within release lever. | ||
+ | | Steel | ||
+ | | Casting | ||
| | | | ||
+ | | [[Image:SkiRack_lockHousing.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 4B. Lock |
- | | | + | | 1 |
- | | | + | | Preassembled lock. |
- | | 10 | + | | Steel |
- | | | + | | Unknown multi-part assembly process. |
+ | | 10 | ||
+ | | [[Image:SkiRack_lock_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 4C. Lock Cap |
- | | | + | | 1 |
- | | | + | | Replaces optional lock |
- | | 0 | + | | Molded Plastic |
- | | | + | | Injection Molding |
+ | | 0 | ||
+ | | [[Image:SkiRack_lockCap.jpg|100px]] | ||
|- | |- | ||
+ | | 5. Carrier Bottom | ||
| | | | ||
- | | | + | | 2 |
- | + | ||
- | + | ||
- | + | ||
| | | | ||
- | |||
| | | | ||
- | | | + | | |
- | | | + | | |
- | + | ||
- | + | ||
| | | | ||
|- | |- | ||
| | | | ||
+ | | 5A. Rivet | ||
+ | | 3 | ||
+ | | Holds rack together | ||
+ | | Aluminum | ||
| | | | ||
- | | | + | | 0 |
- | | | + | | [[Image:Rivet2.JPG|100px]] |
- | + | ||
- | | | + | |
|- | |- | ||
- | |||
- | |||
- | |||
- | |||
- | |||
| | | | ||
+ | | 5B. Hinge Spring | ||
+ | | 1 | ||
+ | | Opens rack. | ||
+ | | Brass | ||
+ | | Coiling | ||
+ | | 15 | ||
+ | | [[Image:SkiRack_hingeSpring_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 5C. Lower Compression Pad |
- | | | + | | 1 |
- | | | + | | Compresses to firmly hold skis in place |
- | | | + | | Rubber |
- | | [[Image: | + | | Extrusion |
+ | | 137 | ||
+ | | [[Image:SkiRack_bottomRubber.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 5D. Bottom Shell |
- | | | + | | 1 |
- | | | + | | Holds bottom compression pad in place. Mounts to mounting brackets. |
- | | | + | | Steel |
- | | | + | | Extrusion |
+ | | 198 | ||
+ | | [[Image:SkiRack_bottomSteelShell_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 5E. Latch (Bottom Half) |
- | | | + | | 1 |
- | | | + | | Provides something for upper half of latch to secure to. |
- | | | + | | Molded Plastic |
- | | | + | | Injection Molding |
+ | | 20 | ||
+ | | [[Image:SkiRack_bottomLatch.jpg|100px]] | ||
|- | |- | ||
+ | | 6. Latch | ||
| | | | ||
- | | | + | | 2 |
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
| | | | ||
- | | | + | | |
- | | | + | | |
- | + | ||
- | + | ||
| | | | ||
+ | | [[Image:SkiRack_latchAssembly.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 6A. Latch Housing |
- | | | + | | 1 |
- | | | + | | Contains the latch mechanisms. |
- | | | + | | Molded Plastic |
- | | | + | | Injection Molding |
+ | | 52 | ||
+ | | [[Image:LatchCasing.JPG|100px]] | ||
|- | |- | ||
- | |||
- | |||
- | |||
- | |||
- | |||
| | | | ||
+ | | 6B. Release Lever | ||
+ | | 1 | ||
+ | | Releases the latch when pressed. | ||
+ | | Molded Plastic | ||
+ | | Injection Molding | ||
+ | | 45 | ||
+ | | [[Image:SkiRack_latchHandle_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 6C. Lock Back |
- | | | + | | 1 |
- | | | + | | Interfaces between the lock and locking tab. |
- | | | + | | Steel |
- | | | + | | Casting |
+ | | 5 | ||
+ | | [[Image:SkiRack_lockBack_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 6D. Locking Tab |
- | | | + | | 1 |
- | | | + | | Rotates when rack is locked to hold the rack shut. |
- | | | + | | Steel |
- | | | + | | Punching |
+ | | 0 | ||
+ | | [[Image:SkiRack_lockingTab_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 6E. Spring |
- | | | + | | 1 |
- | | | + | | Returns the latch release lever to its closed position |
- | | | + | | Brass |
- | | | + | | Coiling |
+ | | 4 | ||
+ | | [[Image:SkiRack_latchSpring_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 6F. Lock Washer |
- | | | + | | 1 |
- | | | + | | Holds the locking mechanism together. |
- | | | + | | Steel |
| | | | ||
+ | | 0 | ||
+ | | Missing | ||
|- | |- | ||
+ | | 7. Carrier Top | ||
| | | | ||
- | | | + | | 2 |
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
| | | | ||
| | | | ||
+ | | | ||
+ | | | ||
+ | | [[Image:Top Bar Assembly.JPG|100px]] | ||
|- | |- | ||
- | |||
| | | | ||
- | | | + | | 7A. Upper Horizontal Shell |
- | | | + | | 1 |
- | | | + | | Holds the rubber compression pad in place. |
- | | [[Image: | + | | Rubber |
+ | | Extrusion | ||
+ | | 206 | ||
+ | | [[Image:SkiRack_horizontalSteelTop_.jpg|100px]] | ||
|- | |- | ||
| | | | ||
- | | | + | | 7B. Upper Compression Pad |
- | | | + | | 1 |
- | | | + | | Compression pad to hold the skis firmly in place |
- | | | + | | Rubber |
- | | [[Image: | + | | Extrusion |
+ | | 127 | ||
+ | | [[Image:TopRubber_sideview.JPG|100px]] | ||
|- | |- | ||
| | | | ||
- | + | | 7C. Rivet | |
- | + | | 2 | |
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | | 7C. | + | |
- | + | ||
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- | + | ||
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- | + | ||
- | + | ||
- | + | ||
- | + | ||
- | | | + | |
| | | | ||
+ | | Aluminum | ||
+ | | | ||
+ | | 0 | ||
+ | | [[Image:Rivet2.JPG|100px]] | ||
|- | |- | ||
| | | | ||
+ | | 7D. Hinge Shell | ||
+ | | 1 | ||
+ | | Connects the top and bottom parts together and acts as a hinge. | ||
+ | | Molded Plastic | ||
+ | | Injection Molding | ||
+ | | 67 | ||
+ | | [[Image:skiRack_hingeShell_.jpg|100px]] | ||
|} | |} | ||
+ | |||
+ | [[Ski rack]] |
Current revision
Bill of Materials