Drink Cooler Innovation
From DDL Wiki
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=Market Analysis= | =Market Analysis= | ||
+ | {| class="wikitable" <hiddentext>generated with [[:de:Wikipedia:Helferlein/VBA-Macro for EXCEL tableconversion]] V1.7<\hiddentext> | ||
+ | |- style="background-color:#FFFF00;font-size:12pt;font-weight:bold" align="center" valign="bottom" | ||
+ | | width="90" height="16" | Sr. No. | ||
+ | | width="213" | Part | ||
+ | | width="274" | Function | ||
+ | | width="109" | Number of parts | ||
+ | | width="134" | Weight of 1 part (g) | ||
+ | | width="90" | Material | ||
+ | | width="147" | Manufacturing Process | ||
+ | | width="110" | Standard Part | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 1 | ||
+ | |style="background-color:#999999" | Water Spout Assembly | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Spout | ||
+ | | Ejects pumped up water | ||
+ | | 1 | ||
+ | | 5 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | Purchased Part | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Washer | ||
+ | | Distribute load of fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Rubber | ||
+ | | Purchased Part | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 2 | ||
+ | |style="background-color:#999999" | Bottom Assembly | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Rubber Rest | ||
+ | | Prevents shaking of the overall part | ||
+ | | 6 | ||
+ | | <1 | ||
+ | | Rubber | ||
+ | | Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 8 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | Purchased Part | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Bottom Cover | ||
+ | | Cover that comes off the bottom | ||
+ | | 1 | ||
+ | | 121 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | d | ||
+ | | Spring | ||
+ | | Damp vibrations of the entire machine | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | e | ||
+ | | Sealant Gel | ||
+ | | Prevents leakage of water | ||
+ | | | ||
+ | | <1 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 3 | ||
+ | |style="background-color:#999999" | Rotary Bar Assembly | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Plastic Bar | ||
+ | | Rotates can/bottle once placed | ||
+ | | 1 | ||
+ | | 16 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Holder | ||
+ | | Keeps bar in place | ||
+ | | 1 | ||
+ | | <1 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | d | ||
+ | | O rings | ||
+ | | | ||
+ | | 7 | ||
+ | | <1 | ||
+ | | Rubber | ||
+ | | | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 4 | ||
+ | |style="background-color:#999999" | Circuiting - Electronics | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Plastic Timer | ||
+ | | Varies how long motor runs | ||
+ | | 1 | ||
+ | | 21 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Spring | ||
+ | | | ||
+ | | 1 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Circuit Board | ||
+ | | Contains the controlling | ||
+ | | 1 | ||
+ | | 43 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | Assembled | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | d | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 1 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | e | ||
+ | | Metal Piece | ||
+ | | | ||
+ | | 1 | ||
+ | | <1 | ||
+ | |style="background-color:#FF0000" | | ||
+ | |style="background-color:#980000" | Stamped Sheet Metal | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | f | ||
+ | | Limit Switch | ||
+ | | Ensures that machine does not operate until lid is closed | ||
+ | | 1 | ||
+ | | 7 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | Assembled | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | height="13" align="center" valign="bottom" | 5 | ||
+ | |style="background-color:#999999" align="center" valign="bottom" | Lid Assembly | ||
+ | | valign="bottom" | | ||
+ | | align="center" valign="bottom" | | ||
+ | | align="center" valign="bottom" | | ||
+ | | align="center" valign="bottom" | | ||
+ | | align="center" valign="bottom" | | ||
+ | | align="center" valign="bottom" | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Lid | ||
+ | | Covers the top of the product(must be shut to run) | ||
+ | | 1 | ||
+ | | 27 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Torsion Spring | ||
+ | | Automatically opens the lid if not clicked in | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | d | ||
+ | | Plastic Casing | ||
+ | | Forms a casing for the the torsional springs | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | e | ||
+ | | White Plastic Pieces | ||
+ | | Hold Torsional Springs | ||
+ | | 2 | ||
+ | | 2 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | f | ||
+ | | Spring | ||
+ | | | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | g | ||
+ | | Button | ||
+ | | Clicks when lid is shut | ||
+ | | 1 | ||
+ | | <1 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 6 | ||
+ | |style="background-color:#999999" | Bottom Drain Assembly | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | Drain | ||
+ | | Water flows through from here to pump | ||
+ | | | ||
+ | | | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Drain Cap | ||
+ | | Prevents ice from entering | ||
+ | | 1 | ||
+ | | 4 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Screw | ||
+ | | Fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 7 | ||
+ | |style="background-color:#999999" | Housing of the entire product | ||
+ | | | ||
+ | | 1 | ||
+ | | 697 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | 8 | ||
+ | |style="background-color:#999999" | Motor Assembly | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | a | ||
+ | | Motor | ||
+ | | For pumping water and Running rotating bar | ||
+ | | 1 | ||
+ | | 173 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | Assembled | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | b | ||
+ | | Drain Channel | ||
+ | | Channels water towards the motor | ||
+ | | 1 | ||
+ | | 21 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | c | ||
+ | | Lower Housing | ||
+ | | rowspan="3" | Houses Motor and provides passage for the flow of water | ||
+ | | 1 | ||
+ | | 14 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | d | ||
+ | | Middle Housing | ||
+ | | 1 | ||
+ | | 44 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | e | ||
+ | | Upper Housing | ||
+ | | 1 | ||
+ | | 17 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | | ||
+ | | | ||
+ | | Connects drain channel to the L-shaped joint | ||
+ | | | ||
+ | | 13 | ||
+ | | Rubber | ||
+ | |style="background-color:#FF0000" | Extrusion Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | g | ||
+ | | L-shaped joint | ||
+ | | Connects the Drain Channel to the Rubber Tube | ||
+ | | 1 | ||
+ | | 9 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | h | ||
+ | | Circular Plate | ||
+ | | Rotates Under Motor | ||
+ | | 1 | ||
+ | | 1 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | i | ||
+ | | Metal Holder | ||
+ | | Metal Holder | ||
+ | | 2 | ||
+ | | 1.5 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | j | ||
+ | | Belt | ||
+ | | Transfers rotational motion to the Shaft | ||
+ | | 1 | ||
+ | | <1 | ||
+ | | Rubber | ||
+ | | | ||
+ | | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | k | ||
+ | | Bevel Gear | ||
+ | | Transfers rotational motion to the Belt | ||
+ | | 1 | ||
+ | | 8 | ||
+ | | Plastic | ||
+ | | Injection Molding | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | m | ||
+ | | Screws | ||
+ | | Fastner | ||
+ | | 2 | ||
+ | | <1 | ||
+ | | Steel | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | n | ||
+ | | Washers | ||
+ | | | ||
+ | | 3 | ||
+ | | <1 | ||
+ | | Rubber | ||
+ | | | ||
+ | | Yes | ||
+ | |||
+ | |- | ||
+ | | height="13" align="center" valign="bottom" | o | ||
+ | | align="center" valign="bottom" | Plastic Shaft | ||
+ | | valign="bottom" | | ||
+ | | align="center" valign="bottom" | 1 | ||
+ | | align="center" valign="bottom" | 3 | ||
+ | | align="center" valign="bottom" | Plastic | ||
+ | | align="center" valign="bottom" | Injection Molding | ||
+ | | align="center" valign="bottom" | No | ||
+ | |||
+ | |- align="center" valign="bottom" | ||
+ | | height="13" | p | ||
+ | | Metal Shaft | ||
+ | | | ||
+ | | 1 | ||
+ | | 2 | ||
+ | |style="background-color:#FF0000" | | ||
+ | | | ||
+ | | No | ||
+ | |||
+ | |} |
Revision as of 18:43, 5 May 2012
Executive Summary
Market Analysis
Sr. No. | Part | Function | Number of parts | Weight of 1 part (g) | Material | Manufacturing Process | Standard Part |
1 | Water Spout Assembly | ||||||
a | Spout | Ejects pumped up water | 1 | 5 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Purchased Part | Yes |
c | Washer | Distribute load of fastner | 2 | <1 | Rubber | Purchased Part | Yes |
2 | Bottom Assembly | ||||||
a | Rubber Rest | Prevents shaking of the overall part | 6 | <1 | Rubber | Molding | No |
b | Screw | Fastner | 8 | <1 | Steel | Purchased Part | Yes |
c | Bottom Cover | Cover that comes off the bottom | 1 | 121 | Plastic | Injection Molding | No |
d | Spring | Damp vibrations of the entire machine | 2 | <1 | Steel | Yes | |
e | Sealant Gel | Prevents leakage of water | <1 | Yes | |||
3 | Rotary Bar Assembly | ||||||
a | Plastic Bar | Rotates can/bottle once placed | 1 | 16 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Yes | |
c | Holder | Keeps bar in place | 1 | <1 | Plastic | Injection Molding | No |
d | O rings | 7 | <1 | Rubber | No | ||
4 | Circuiting - Electronics | ||||||
a | Plastic Timer | Varies how long motor runs | 1 | 21 | Plastic | Injection Molding | No |
b | Spring | 1 | <1 | Steel | Yes | ||
c | Circuit Board | Contains the controlling | 1 | 43 | Assembled | No | |
d | Screw | Fastner | 1 | <1 | Steel | Yes | |
e | Metal Piece | 1 | <1 | Stamped Sheet Metal | |||
f | Limit Switch | Ensures that machine does not operate until lid is closed | 1 | 7 | Assembled | No | |
5 | Lid Assembly | ||||||
a | Lid | Covers the top of the product(must be shut to run) | 1 | 27 | Plastic | Injection Molding | No |
b | Torsion Spring | Automatically opens the lid if not clicked in | 2 | <1 | Steel | Yes | |
c | Screw | Fastner | 2 | <1 | Steel | Yes | |
d | Plastic Casing | Forms a casing for the the torsional springs | 2 | <1 | Plastic | Injection Molding | |
e | White Plastic Pieces | Hold Torsional Springs | 2 | 2 | Plastic | Injection Molding | No |
f | Spring | 2 | <1 | Steel | |||
g | Button | Clicks when lid is shut | 1 | <1 | Plastic | Injection Molding | No |
6 | Bottom Drain Assembly | ||||||
Drain | Water flows through from here to pump | Plastic | Injection Molding | No | |||
a | Drain Cap | Prevents ice from entering | 1 | 4 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Yes | |
7 | Housing of the entire product | 1 | 697 | Plastic | Injection Molding | No | |
8 | Motor Assembly | ||||||
a | Motor | For pumping water and Running rotating bar | 1 | 173 | Assembled | No | |
b | Drain Channel | Channels water towards the motor | 1 | 21 | Plastic | Injection Molding | No |
c | Lower Housing | Houses Motor and provides passage for the flow of water | 1 | 14 | Plastic | Injection Molding | No |
d | Middle Housing | 1 | 44 | Plastic | Injection Molding | No | |
e | Upper Housing | 1 | 17 | Plastic | Injection Molding | No | |
Connects drain channel to the L-shaped joint | 13 | Rubber | Extrusion Molding | No | |||
g | L-shaped joint | Connects the Drain Channel to the Rubber Tube | 1 | 9 | Plastic | Injection Molding | No |
h | Circular Plate | Rotates Under Motor | 1 | 1 | Plastic | Injection Molding | No |
i | Metal Holder | Metal Holder | 2 | 1.5 | No | ||
j | Belt | Transfers rotational motion to the Shaft | 1 | <1 | Rubber | No | |
k | Bevel Gear | Transfers rotational motion to the Belt | 1 | 8 | Plastic | Injection Molding | Yes |
m | Screws | Fastner | 2 | <1 | Steel | Yes | |
n | Washers | 3 | <1 | Rubber | Yes | ||
o | Plastic Shaft | 1 | 3 | Plastic | Injection Molding | No | |
p | Metal Shaft | 1 | 2 | No |