Drink Cooler Innovation
From DDL Wiki
(Difference between revisions)
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=Market Analysis= | =Market Analysis= | ||
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| width="213" | Part | | width="213" | Part | ||
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| width="147" | Manufacturing Process | | width="147" | Manufacturing Process | ||
| width="110" | Standard Part | | width="110" | Standard Part | ||
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| height="13" | 1 | | height="13" | 1 | ||
- | |style="background-color:#999999"| Water Spout Assembly | + | |style="background-color:#999999" | Water Spout Assembly |
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| Purchased Part | | Purchased Part | ||
| Yes | | Yes | ||
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| 43 | | 43 | ||
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| Assembled | | Assembled | ||
| No | | No | ||
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- | + | | Stamped Sheet Metal | |
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| Injection Molding | | Injection Molding | ||
| No | | No | ||
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| Injection Molding | | Injection Molding | ||
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| 173 | | 173 | ||
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| Assembled | | Assembled | ||
| No | | No | ||
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| 13 | | 13 | ||
| Rubber | | Rubber | ||
- | + | | Extrusion Molding | |
| No | | No | ||
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| 1.5 | | 1.5 | ||
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Revision as of 18:55, 5 May 2012
Executive Summary
Market Analysis
Sr. No. | Part | Function | Number of parts | Weight of 1 part (g) | Material | Manufacturing Process | Standard Part |
1 | Water Spout Assembly | ||||||
a | Spout | Ejects pumped up water | 1 | 5 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Purchased Part | Yes |
c | Washer | Distribute load of fastner | 2 | <1 | Rubber | Purchased Part | Yes |
2 | Bottom Assembly | ||||||
a | Rubber Rest | Prevents shaking of the overall part | 6 | <1 | Rubber | Molding | No |
b | Screw | Fastner | 8 | <1 | Steel | Purchased Part | Yes |
c | Bottom Cover | Cover that comes off the bottom | 1 | 121 | Plastic | Injection Molding | No |
d | Spring | Damp vibrations of the entire machine | 2 | <1 | Steel | Yes | |
e | Sealant Gel | Prevents leakage of water | <1 | Yes | |||
3 | Rotary Bar Assembly | ||||||
a | Plastic Bar | Rotates can/bottle once placed | 1 | 16 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Yes | |
c | Holder | Keeps bar in place | 1 | <1 | Plastic | Injection Molding | No |
d | O rings | 7 | <1 | Rubber | No | ||
4 | Circuiting - Electronics | ||||||
a | Plastic Timer | Varies how long motor runs | 1 | 21 | Plastic | Injection Molding | No |
b | Spring | 1 | <1 | Steel | Yes | ||
c | Circuit Board | Contains the controlling | 1 | 43 | Assembled | No | |
d | Screw | Fastner | 1 | <1 | Steel | Yes | |
e | Metal Piece | 1 | <1 | Stamped Sheet Metal | |||
f | Limit Switch | Ensures that machine does not operate until lid is closed | 1 | 7 | Assembled | No | |
5 | Lid Assembly | ||||||
a | Lid | Covers the top of the product(must be shut to run) | 1 | 27 | Plastic | Injection Molding | No |
b | Torsion Spring | Automatically opens the lid if not clicked in | 2 | <1 | Steel | Yes | |
c | Screw | Fastner | 2 | <1 | Steel | Yes | |
d | Plastic Casing | Forms a casing for the the torsional springs | 2 | <1 | Plastic | Injection Molding | |
e | White Plastic Pieces | Hold Torsional Springs | 2 | 2 | Plastic | Injection Molding | No |
f | Spring | 2 | <1 | Steel | |||
g | Button | Clicks when lid is shut | 1 | <1 | Plastic | Injection Molding | No |
6 | Bottom Drain Assembly | ||||||
Drain | Water flows through from here to pump | Plastic | Injection Molding | No | |||
a | Drain Cap | Prevents ice from entering | 1 | 4 | Plastic | Injection Molding | No |
b | Screw | Fastner | 2 | <1 | Steel | Yes | |
7 | Housing of the entire product | 1 | 697 | Plastic | Injection Molding | No | |
8 | Motor Assembly | ||||||
a | Motor | For pumping water and Running rotating bar | 1 | 173 | Assembled | No | |
b | Drain Channel | Channels water towards the motor | 1 | 21 | Plastic | Injection Molding | No |
c | Lower Housing | Houses Motor and provides passage for the flow of water | 1 | 14 | Plastic | Injection Molding | No |
d | Middle Housing | 1 | 44 | Plastic | Injection Molding | No | |
e | Upper Housing | 1 | 17 | Plastic | Injection Molding | No | |
Connects drain channel to the L-shaped joint | 13 | Rubber | Extrusion Molding | No | |||
g | L-shaped joint | Connects the Drain Channel to the Rubber Tube | 1 | 9 | Plastic | Injection Molding | No |
h | Circular Plate | Rotates Under Motor | 1 | 1 | Plastic | Injection Molding | No |
i | Metal Holder | Metal Holder | 2 | 1.5 | No | ||
j | Belt | Transfers rotational motion to the Shaft | 1 | <1 | Rubber | No | |
k | Bevel Gear | Transfers rotational motion to the Belt | 1 | 8 | Plastic | Injection Molding | Yes |
m | Screws | Fastner | 2 | <1 | Steel | Yes | |
n | Washers | 3 | <1 | Rubber | Yes | ||
o | Plastic Shaft | 1 | 3 | Plastic | Injection Molding | No | |
p | Metal Shaft | 1 | 2 | No |