Drink Cooler Innovation

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=Executive Summary=
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==Executive Summary==
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=Market Analysis=
+
==Market Analysis==
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{| class="wikitable" border ="1" cellspacing="0" align="center"<hiddentext>generated with [[:de:Wikipedia:Helferlein/VBA-Macro for EXCEL tableconversion]] V1.7<\hiddentext>
+
-
|- style="background-color:#A6A6A6;font-size:12pt;font-weight:bold" align="center" valign="bottom"
+
-
| width="90" height="16" | Sr. No.
+
-
| width="213" | Part
+
-
| width="274" | Function
+
-
| width="109" | Number of parts
+
-
| width="134" | Weight of 1 part (g)
+
-
| width="90" | Material
+
-
| width="147" | Manufacturing Process
+
-
| width="110" | Standard Part
+
-
|-  align="center" valign="bottom"
+
==Bill of Materials==
-
| height="13" | 1
+
-
|style="background-color:#999999" | Water Spout Assembly
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
|- align="center" valign="bottom"
+
{| class="wikitable" <hiddentext>generated with [[:de:Wikipedia:Helferlein/VBA-Macro for EXCEL tableconversion]] V1.7<\hiddentext>
-
| height="13" | a
+
|- style="background-color:#A6A6A6;font-size:11pt;font-weight:bold" align="center"
-
| Spout
+
| width="48" height="34" | Part Number
-
| Ejects pumped up water
+
| width="178" | Part
-
| 1
+
| width="206" | Function
-
| 5
+
| width="76" | Number of parts
-
| Plastic
+
| width="76" | Weight (/unit in g)
-
| Injection Molding
+
| width="106" | Material
-
| No
+
| width="124" | Manufacturing Process
 +
| width="48" | Images
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | b
+
| height="25" align="center" | 1
-
| Screw
+
| align="center" | Inner Housing
-
| Fastner
+
| align="center" | Provides surface for attaching components
-
| 2
+
| align="center" | 1
-
| <1
+
| align="center" | 340.2
-
| Steel
+
| align="center" | ABS Plastic
-
| Purchased Part
+
| align="center" | Injection Molding
-
  | Yes
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | c
+
| height="25" align="center" | 2
-
| Washer
+
| align="center" | Outer Housing
-
| Distribute load of fastner
+
| align="center" | Provides external façade
-
| 2
+
| align="center" | 1
-
| <1
+
| align="center" | 834.6
-
| Rubber
+
| align="center" | ABS Plastic
-
| Purchased Part
+
| align="center" | Injection Molding
-
  | Yes
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | 2
+
| height="25" align="center" | 3
-
|style="background-color:#999999" | Bottom Assembly
+
| align="center" | Lid
-
|
+
| align="center" | Keeps device closed during operation
-
|
+
| align="center" | 1
-
|
+
| align="center" | 158.8
-
|
+
| align="center" | ABS Plastic
-
|
+
| align="center" | Injection Molding
-
  |   
+
| |   
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | a
+
| height="25" align="center" | 4
-
| Rubber Rest
+
| align="center" | Motor
-
| Prevents shaking of the overall part
+
| align="center" | Powers the flow of water and the rotation of the rod
-
| 6
+
| align="center" | 1
-
| <1
+
| align="center" | 173
-
| Rubber
+
| align="center" | Assembled
-
| Molding
+
| align="center" | Purchased Part
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | b
+
| height="25" align="center" | 5
-
| Screw
+
| align="center" | Upper Motor Housing
-
| Fastner
+
| align="center" | Houses the motor
-
| 8
+
| align="center" | 1
-
| <1
+
| align="center" | 86.2
-
| Steel
+
| align="center" | PVC Rigid
-
| Purchased Part
+
| align="center" | Injection Molding
-
  | Yes
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | c
+
| height="25" align="center" | 6
-
| Bottom Cover
+
| align="center" | Lower Motor Housing
-
| Cover that comes off the bottom
+
| align="center" | Houses the motor
-
| 1
+
| align="center" | 1
-
| 121
+
| align="center" | 45.4
-
| Plastic
+
| align="center" | PVC Rigid
-
| Injection Molding
+
| align="center" | Injection Molding
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | d
+
| height="25" align="center" | 7
-
| Spring
+
| align="center" | Block with Channels
-
| Damp vibrations of the entire machine
+
| align="center" | Provides turbulent flow to water
-
| 2
+
| align="center" | 1
-
| <1
+
| align="center" | 68
-
| Steel
+
| align="center" | 1060 Alloy
-
|   
+
| align="center" | Machining
-
  | Yes
+
|  |  
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | e
+
| height="25" align="center" | 8
-
| Sealant Gel
+
| align="center" | Peltier Cell
-
| Prevents leakage of water
+
| align="center" | Provides thermo-electric cooling
-
|
+
| align="center" | 2
-
| <1
+
| align="center" | 25
-
|
+
| align="center" | Assembled
-
|   
+
| align="center" | Purchased Part
-
  | Yes
+
|  |  
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | 3
+
| height="25" align="center" | 9
-
|style="background-color:#999999" | Rotary Bar Assembly
+
| align="center" | Copper Plate 1
-
|
+
| align="center" | Attached to aluminium channels and peltier cells
-
|
+
| align="center" | 1
-
|
+
| align="center" | 285.8
-
|
+
| align="center" | Copper
-
|
+
| align="center" | Machining
-
  |   
+
| |   
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | a
+
| height="25" align="center" | 10
-
| Plastic Bar
+
| align="center" | Copper Plater 2
-
| Rotates can/bottle once placed
+
| align="center" | Attached to peltier cells and heat sink
-
| 1
+
| align="center" | 1
-
| 16
+
| align="center" | 72.6
-
| Plastic
+
| align="center" | Copper
-
| Injection Molding
+
| align="center" | Machining
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | b
+
| height="25" align="center" | 11
-
| Screw
+
| align="center" | Heat Sink
-
| Fastner
+
| align="center" | Removes heat from peltier cells
-
| 2
+
| align="center" | 1
-
| <1
+
| align="center" | 50
-
| Steel
+
| align="center" | Assembled
-
|   
+
| align="center" | Purchased Part
-
  | Yes
+
|  |  
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | c
+
| height="25" align="center" | 12
-
| Holder
+
| align="center" | Heat Sink Mount
-
| Keeps bar in place
+
| align="center" | Provides platform to mount heat sink
-
| 1
+
| align="center" | 1
-
| <1
+
| align="center" | 40.8
-
| Plastic
+
| align="center" | ABS Plastic
-
| Injection Molding
+
| align="center" | Machining
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | d
+
| height="25" align="center" | 13
-
| O rings
+
| align="center" | Fan
-
|
+
| align="center" | Aids heat sink in heat removal from peltier cells
-
| 7
+
| align="center" | 1
-
| <1
+
| align="center" | 20
-
| Rubber
+
| align="center" | Assembled
-
|   
+
| align="center" | Purchased Part
-
  | No
+
|  |  
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | 4
+
| height="25" align="center" | 14
-
|style="background-color:#999999" | Circuiting - Electronics
+
| align="center" | Rotating Arm
-
|
+
| align="center" | Rotates drink container
-
|
+
| align="center" | 1
-
|
+
| align="center" | 9.1
-
|
+
| align="center" | ABS Plastic
-
|
+
| align="center" | Injection Molding
-
  |   
+
| |   
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | a
+
| height="25" align="center" | 15
-
| Plastic Timer
+
| align="center" | Rotating Arm Holder
-
| Varies how long motor runs
+
| align="center" | Holds the rotating arm in place
-
| 1
+
| align="center" | 1
-
| 21
+
| align="center" | 15
-
| Plastic
+
| align="center" | ABS Plastic
-
| Injection Molding  
+
| align="center" | Injection Molding
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | b
+
| height="25" align="center" | 16
-
| Spring
+
| align="center" | Rotating Arm Bands
-
|
+
| align="center" | Provides friction on rotating arm
-
| 1
+
| align="center" | 5
-
| <1
+
| align="center" | <1
-
| Steel
+
| align="center" | Rubber
-
|
+
| align="center" | Purchased Part
-
  | Yes
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | c
+
| height="25" align="center" | 17
-
| Circuit Board
+
| align="center" | Spout
-
| Contains the controlling
+
| align="center" | Provides output for water flow
-
| 1
+
| align="center" | 1
-
| 43
+
| align="center" | 4.5
-
|
+
| align="center" | ABS Plastic
-
| Assembled
+
| align="center" | Injection Molding
-
  | No
+
| |
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | d
+
| height="25" align="center" | 18
-
| Screw
+
| align="center" | Tubing
-
| Fastner
+
| align="center" | Connects aluminium bloack to motor housing
-
| 1
+
| align="center" | 1
-
| <1
+
| align="center" | 4.5
-
| Steel
+
| align="center" | ABS Plastic
-
|   
+
| align="center" | Purchased Part
-
  | Yes
+
|  |  
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | e
+
| height="25" align="center" | 19
-
| Metal Piece
+
| align="center" | Dial
-
|
+
| align="center" | Provides means to adjust timer
-
| 1
+
| align="center" | 1
-
| <1
+
| align="center" | 9.1
-
|
+
| align="center" | ABS Plastic
-
| Stamped Sheet Metal
+
| align="center" | Injection Molding
-
  |   
+
| |   
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | f
+
| height="25" align="center" | 20
-
| Limit Switch
+
| align="center" | Circuit Board
-
| Ensures that machine does not operate until lid is closed
+
| align="center" | Contains product's circuitry
-
| 1
+
| align="center" | 1
-
| 7
+
| align="center" | 0
-
|
+
| align="center" | Assembled
-
| Assembled
+
| align="center" | Purchased Part
-
  | No
+
| |
|-  
|-  
-
| height="13" align="center" valign="bottom" | 5
+
| height="25" align="center" | 21
-
|style="background-color:#999999" align="center" valign="bottom" | Lid Assembly
+
| align="center" | Adapter, Tube to Male Threaded Pipe
-
| valign="bottom" |
+
| align="center" | Provides connections for both ends of the tubing
-
| align="center" valign="bottom" |
+
| align="center" | 2
-
| align="center" valign="bottom" |
+
| align="center" | <1
-
| align="center" valign="bottom" |
+
| align="center" | Nylon
-
| align="center" valign="bottom" |
+
| align="center" | Purchased Part
-
| align="center" valign="bottom" |   
+
| |   
-
|- align="center" valign="bottom"
+
|-  
-
| height="13" | a
+
| height="25" align="center" | 22
-
| Lid
+
| align="center" | Pan Head Philips
-
| Covers the top of the product(must be shut to run)
+
| align="center" | Fastener
-
| 1
+
| align="center" | 18
-
| 27
+
| align="center" | <1
-
| Plastic
+
| align="center" | Steel
-
| Injection Molding
+
| align="center" | Purchased Part
-
| No
+
|  |   
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | b
+
-
| Torsion Spring
+
-
| Automatically opens the lid if not clicked in
+
-
| 2
+
-
| <1
+
-
| Steel
+
-
| 
+
-
| Yes
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | c
+
-
| Screw
+
-
| Fastner
+
-
| 2
+
-
| <1
+
-
| Steel
+
-
| 
+
-
| Yes
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | d
+
-
| Plastic Casing
+
-
| Forms a casing for the the torsional springs
+
-
| 2
+
-
| <1
+
-
| Plastic
+
-
| Injection Molding
+
-
| 
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | e
+
-
| White Plastic Pieces
+
-
| Hold Torsional Springs
+
-
| 2
+
-
| 2
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | f
+
-
| Spring
+
-
| 
+
-
| 2
+
-
| <1
+
-
| Steel
+
-
| 
+
-
| 
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | g
+
-
| Button
+
-
| Clicks when lid is shut
+
-
| 1
+
-
| <1
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | 6
+
-
|style="background-color:#999999" | Bottom Drain Assembly
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | 
+
-
| Drain
+
-
| Water flows through from here to pump
+
-
| 
+
-
| 
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | a
+
-
| Drain Cap
+
-
| Prevents ice from entering
+
-
| 1
+
-
| 4
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | b
+
-
| Screw
+
-
| Fastner
+
-
| 2
+
-
| <1
+
-
| Steel
+
-
|
+
-
| Yes
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | 7
+
-
|style="background-color:#999999" | Housing of the entire product
+
-
  |   
+
-
| 1
+
-
| 697
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | 8
+
-
|style="background-color:#999999" | Motor Assembly
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
| 
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | a
+
-
| Motor
+
-
| For pumping water and Running rotating bar
+
-
| 1
+
-
| 173
+
-
| 
+
-
| Assembled
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | b
+
-
| Drain Channel
+
-
| Channels water towards the motor
+
-
| 1
+
-
| 21
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | c
+
-
| Lower Housing
+
-
| rowspan="3" | Houses Motor and provides passage for the flow of water
+
-
| 1
+
-
| 14
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | d
+
-
| Middle Housing
+
-
| 1
+
-
| 44
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | e
+
-
| Upper Housing
+
-
| 1
+
-
| 17
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | 
+
-
| 
+
-
| Connects drain channel to the L-shaped joint
+
-
| 
+
-
| 13
+
-
| Rubber
+
-
| Extrusion Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | g
+
-
| L-shaped joint
+
-
| Connects the Drain Channel to the Rubber Tube
+
-
| 1
+
-
| 9
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | h
+
-
| Circular Plate
+
-
| Rotates Under Motor
+
-
| 1
+
-
| 1
+
-
| Plastic
+
-
| Injection Molding
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | i
+
-
| Metal Holder
+
-
| Metal Holder
+
-
| 2
+
-
| 1.5
+
-
| 
+
-
| 
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | j
+
-
| Belt
+
-
| Transfers rotational motion to the Shaft
+
-
| 1
+
-
| <1
+
-
| Rubber
+
-
| 
+
-
| No
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | k
+
-
| Bevel Gear
+
-
| Transfers rotational motion to the Belt
+
-
| 1
+
-
| 8
+
-
| Plastic
+
-
| Injection Molding
+
-
| Yes
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | m
+
-
| Screws
+
-
| Fastner
+
-
| 2
+
-
| <1
+
-
| Steel
+
-
| 
+
-
| Yes
+
-
 
+
-
|-  align="center" valign="bottom"
+
-
| height="13" | n
+
-
| Washers
+
-
| 
+
-
| 3
+
-
| <1
+
-
| Rubber
+
-
| 
+
-
| Yes
+
|-  
|-  
-
| height="13" align="center" valign="bottom" | o
+
| height="25" align="center" | 23
-
| align="center" valign="bottom" | Plastic Shaft
+
| align="center" | Flate Head Phillips
-
|  valign="bottom" | 
+
| align="center" | Fastener
-
| align="center" valign="bottom" | 1
+
| align="center" | 8
-
| align="center" valign="bottom" | 3
+
| align="center" | <1
-
| align="center" valign="bottom" | Plastic
+
| align="center" | Steel
-
| align="center" valign="bottom" | Injection Molding
+
| align="center" | Purchased Part
-
| align="center" valign="bottom" | No
+
|  |   
-
 
+
-
|- align="center" valign="bottom"
+
-
| height="13" | p
+
-
  | Metal Shaft
+
-
| 
+
-
| 1
+
-
| 2
+
-
| 
+
-
| 
+
-
| No
+
|}
|}

Revision as of 01:20, 6 May 2012

Executive Summary

Market Analysis

Bill of Materials

Part Number Part Function Number of parts Weight (/unit in g) Material Manufacturing Process Images
1 Inner Housing Provides surface for attaching components 1 340.2 ABS Plastic Injection Molding
2 Outer Housing Provides external façade 1 834.6 ABS Plastic Injection Molding
3 Lid Keeps device closed during operation 1 158.8 ABS Plastic Injection Molding
4 Motor Powers the flow of water and the rotation of the rod 1 173 Assembled Purchased Part
5 Upper Motor Housing Houses the motor 1 86.2 PVC Rigid Injection Molding
6 Lower Motor Housing Houses the motor 1 45.4 PVC Rigid Injection Molding
7 Block with Channels Provides turbulent flow to water 1 68 1060 Alloy Machining
8 Peltier Cell Provides thermo-electric cooling 2 25 Assembled Purchased Part
9 Copper Plate 1 Attached to aluminium channels and peltier cells 1 285.8 Copper Machining
10 Copper Plater 2 Attached to peltier cells and heat sink 1 72.6 Copper Machining
11 Heat Sink Removes heat from peltier cells 1 50 Assembled Purchased Part
12 Heat Sink Mount Provides platform to mount heat sink 1 40.8 ABS Plastic Machining
13 Fan Aids heat sink in heat removal from peltier cells 1 20 Assembled Purchased Part
14 Rotating Arm Rotates drink container 1 9.1 ABS Plastic Injection Molding
15 Rotating Arm Holder Holds the rotating arm in place 1 15 ABS Plastic Injection Molding
16 Rotating Arm Bands Provides friction on rotating arm 5 <1 Rubber Purchased Part
17 Spout Provides output for water flow 1 4.5 ABS Plastic Injection Molding
18 Tubing Connects aluminium bloack to motor housing 1 4.5 ABS Plastic Purchased Part
19 Dial Provides means to adjust timer 1 9.1 ABS Plastic Injection Molding
20 Circuit Board Contains product's circuitry 1 0 Assembled Purchased Part
21 Adapter, Tube to Male Threaded Pipe Provides connections for both ends of the tubing 2 <1 Nylon Purchased Part
22 Pan Head Philips Fastener 18 <1 Steel Purchased Part
23 Flate Head Phillips Fastener 8 <1 Steel Purchased Part
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