Soda gun

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(→Bill of Materials)
(→Bill of Materials)
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|Paper
|Paper
|Printed
|Printed
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|
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|-
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Part Number
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|Name
 +
|Qty
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|Weight (g)
 +
|Function
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|Material
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|Manufacturing Process
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|Image
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|-
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|-
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|1
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|Plastic Regulator Backing
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|1
 +
|41
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|Hold tubes to regulator
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|P
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|Injection Molded
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|
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|-
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|-
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|2
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|"flat top, 1"" len, 1/4"" dia, philips head screw"
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|4
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|3 (ea)
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|Fastens regulator casing together
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|SS
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|Std Purchase Part
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|
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|-
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|-
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|3
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|Tube retainer, retaining clips
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|20
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|<1
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|Retain the tube retainers to base
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|SS
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|Std Purchase Part ??
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|
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|-
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|-
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|4
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|Property of Pepsi sticker
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|2
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|<1
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|Identifies Pepsi product
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|Paper
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|Printed
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|
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|-
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|-
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|5
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|Tube housing, main body
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|1
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|46
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|Holds the tube housing
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|P
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|Injection Molded
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|
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|-
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|-
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|6
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|Tube housing, single holder
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|10
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|6
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|Connects two sides of tubes
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|P
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|Injection Molded
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|
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|-
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|-
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|7
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|Shut-off screw
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|10
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|<1
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|Shuts off soda flow
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|P
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|Injection Molded
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|
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|-
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|-
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|8
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|"Shut-off screw o-ring 1/4"" dia, rubber"
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|10
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|<1
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|Seals shut-off screws
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|Rubber
 +
|Std. Purchase Part
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|
 +
|-
 +
|-
 +
|9
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|Flow adjustment screw
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|10
 +
|<1
 +
|Adjusts syrup/water ratio
 +
|P
 +
|Injection Molded
 +
|
 +
|-
 +
|-
 +
|10
 +
|"Flow adjustment screw o-ring, 1/4"" dia, rubber"
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|10
 +
|<1
 +
|Seals adjustment screw
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|Rubber
 +
|Std. Purchase Part
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|
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|-
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|-
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|11
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|"Housing retaining pin 1"", 5/32"" dia"
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|2
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|4
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|Holds tube housing halves together
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|SS
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|Cut to length
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|
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|-
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|-
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|12
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|Pivot pin for separating mechanism
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|1
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|<1
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|Creates pivot point for half separator of plastic reg. housing
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|SS
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|Cut to length
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|
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|-
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|-
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|13
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|Plastic regulator fronting
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|1
 +
|63
 +
|Hold tubes to regulator
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|P
 +
|Injection Molded
 +
|
 +
|-
 +
|-
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|14
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|Cap of separating mechanism, white
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|1
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|<1
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|User interaction point for separator mechanism
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|P
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|Injection Molded
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|
 +
|-
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|-
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|15
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|Cap of separating mechanism rivot
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|1
 +
|<1
 +
|Held cap to main separating body
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|SS
 +
|Turned/Lathed
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|
 +
|-
 +
|-
 +
|16
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|Main separator body
 +
|1
 +
|5
 +
|Separates the halves
 +
|P
 +
|Injection Molded
|
|
|-
|-

Revision as of 19:05, 30 January 2014

Executive Summary

Bill of Materials

Part Number
Part # Part Name QTY Weight (g) Function Manufacturing Material Image
Soda Gun Sub-Assembly
1 "Round head 1/2"" Length 1/8th"" Dia Phillips" 2 <1 Fastens button panel SS Std Purchase Part
2 Elliptical Soda Button (Top) 2 <1 User input button for soda, designates type P Injection Molded
3 Eliptical Soda Button (Bot) 2 <1 Translates input key foce to release soda P Injection Molded
4 Circle Soda Button (Top) 8 <1 User input button for soda, designates type P Injection Molded
5 Circle Soda Button (Bot) 8 <1 Translates input key foce to release soda P Injection Molded
6 "Flat head 3/8"" len 1/8"" dia philips" 2 <1 Fastens panel to gun body SS Std Purchase Part
7 Plastic Washer (For Part #6) 2 <1 Spacing P Injection Molded
8 Small Butterfly Cliip 2 <1 Aligns button to pin valves SS Die Cast, punched
9 Large Butterfly Clip 2 <1 Aligns button to pin valves SS Die Cast, punched
10 Button Panel, blue, 10 button 1 12 Holds all buttons in place P Injection Molded
11 "Round head 1"" len 1/8"" dia flat screw" 2 <1 Fastened gun to hose base SS Std Purchase Part
12 "Round head 1/2"" len, 1/8"" dia flat screw" 2 <1 Fastened gun to hose base SS Std Purchase Part
13 "Hexagon, 7/8"" len, 1/8"" dia threaded head (Recieves Part #11)" 2 <1 Fastened gun to hose base SS Std Purchase Part
14 Nozzle caps, clear plastic 10 <1 Reduces hose diameter into gun base P Injection Molded
15 O-ring, rubber 10 <1 Seals hose to gun base Rubber Std Purchase Part
16 "Round head, 3/8"" len, 1/8"" dia, philips screw" 5 <1 Fasten back panel to gun SS Std Purchase Part
17 Back panel, blue 1 6 Provides grip to back of gun, aesthetic P Injection Molded
18 "Custom screw, 1/2"" len, 1/8"" dia, flat head" 1 <1 Supports back panel SS Std Purchase Part
19 Rubber o-ring for Part #18 1 <1 Seals screw, provides snug fit Rubber Std Purchase Part
20 "O-ring, rubber, red 1/4"" dia" 12 <1 Seals valve assy Rubber Std Purchase Part
21 Clear plastic spring cap 12 <1 Caps spring (Part #22) P
22 "Small spring, 1/2"" len" 12 <1 Translates input to opening valve, reset valv when released SS Std Purchase Part
23 "O-ring, rubber, red, 1/8"" dia" 12 <1 Seals (Part #24) to valve assy Rubber Std Purchase Part
24 Pin 12 <1 Holds valve in place, allows for vertical motion SS Std Purchase Part
25 Plastic valve 12 <1 Glued to pin, opens/closes each syrup line P Injection Molded
26 Soda gun Nozzle, plastic, blue 1 13 Focuses final soda dispense P Injection Molded
27 "Black, O-ring, rubber, 1"" dia" 1 <1 Seals nozzle head to gun Rubber Std Purchase Part
28 Soda gun body 1 113 Directs and organizes flow for all fluids exiting soda gun P Machined in five layers, irreversibly sealed together, post-drilled
29 Soda gun nozzle base 1 10 Creates central location for syrup+soda to mix and exit gun P Turned, glued to soda gun body
30 Soda gun nozzle base retaining pins 2 <1 Create fixture points for nozzle base SS Turned
31 Stickers (misc.) 12 <1 Provides information and instructions about product, barcodes, safety information use, and beverage types Paper Printed
Name Qty Weight (g) Function Material Manufacturing Process Image
1 Plastic Regulator Backing 1 41 Hold tubes to regulator P Injection Molded
2 "flat top, 1"" len, 1/4"" dia, philips head screw" 4 3 (ea) Fastens regulator casing together SS Std Purchase Part
3 Tube retainer, retaining clips 20 <1 Retain the tube retainers to base SS Std Purchase Part ??
4 Property of Pepsi sticker 2 <1 Identifies Pepsi product Paper Printed
5 Tube housing, main body 1 46 Holds the tube housing P Injection Molded
6 Tube housing, single holder 10 6 Connects two sides of tubes P Injection Molded
7 Shut-off screw 10 <1 Shuts off soda flow P Injection Molded
8 "Shut-off screw o-ring 1/4"" dia, rubber" 10 <1 Seals shut-off screws Rubber Std. Purchase Part
9 Flow adjustment screw 10 <1 Adjusts syrup/water ratio P Injection Molded
10 "Flow adjustment screw o-ring, 1/4"" dia, rubber" 10 <1 Seals adjustment screw Rubber Std. Purchase Part
11 "Housing retaining pin 1"", 5/32"" dia" 2 4 Holds tube housing halves together SS Cut to length
12 Pivot pin for separating mechanism 1 <1 Creates pivot point for half separator of plastic reg. housing SS Cut to length
13 Plastic regulator fronting 1 63 Hold tubes to regulator P Injection Molded
14 Cap of separating mechanism, white 1 <1 User interaction point for separator mechanism P Injection Molded
15 Cap of separating mechanism rivot 1 <1 Held cap to main separating body SS Turned/Lathed
16 Main separator body 1 5 Separates the halves P Injection Molded
Retrieved from "http://wiki.ece.cmu.edu/ddl/index.php/Soda_gun"
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