Soda gun

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(→Bill of Materials)
(→Bill of Materials)
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! Image
! Image
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| colspan="8" align = center| ''Soda Gun Sub-AStainless Steelembly''
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| colspan="8" align = center| ''Soda Gun Sub-Assembly''
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|1
|1
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|<1
|<1
|Fastens button panel
|Fastens button panel
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Fastens panel to gun body
|Fastens panel to gun body
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Aligns button to pin valves
|Aligns button to pin valves
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|Stainless Steel
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| Stainless Steel
|Die Cast, punched
|Die Cast, punched
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|<1
|<1
|Aligns button to pin valves
|Aligns button to pin valves
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|Stainless Steel
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| Stainless Steel
|Die Cast, punched
|Die Cast, punched
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|<1
|<1
|Fastened gun to hose base
|Fastened gun to hose base
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Fastened gun to hose base
|Fastened gun to hose base
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Fastened gun to hose base
|Fastened gun to hose base
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Fasten back panel to gun
|Fasten back panel to gun
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Supports back panel
|Supports back panel
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|12
|12
|<1
|<1
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|Seals valve aStainless Steely
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|Seals valve assy
|Rubber
|Rubber
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Translates input to opening valve, reset valv when released
|Translates input to opening valve, reset valv when released
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|12
|12
|<1
|<1
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|Seals (Part #24) to valve aStainless Steely
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|Seals (Part #24) to valve assy
|Rubber
|Rubber
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Holds valve in place, allows for vertical motion
|Holds valve in place, allows for vertical motion
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|Stainless Steel
+
| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Create fixture points for nozzle base
|Create fixture points for nozzle base
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|Stainless Steel
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| Stainless Steel
|Turned
|Turned
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|-
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| colspan="8" align = center| ''Flow Regulator Sub-AStainless Steelembly''
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| colspan="8" align = center| ''Flow Regulator Sub-Assembly''
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|3 (ea)
|3 (ea)
|Fastens regulator casing together
|Fastens regulator casing together
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|<1
|<1
|Retain the tube retainers to base
|Retain the tube retainers to base
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|Stainless Steel
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| Stainless Steel
|Std Purchase Part
|Std Purchase Part
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|4
|4
|Holds tube housing halves together
|Holds tube housing halves together
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|Stainless Steel
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| Stainless Steel
|Cut to length
|Cut to length
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|<1
|<1
|Creates pivot point for half separator of plastic reg. housing
|Creates pivot point for half separator of plastic reg. housing
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|Stainless Steel
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| Stainless Steel
|Cut to length
|Cut to length
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|<1
|<1
|Held cap to main separating body
|Held cap to main separating body
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|Stainless Steel
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| Stainless Steel
|Turned/Lathed
|Turned/Lathed
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|-
|-
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| colspan="8" align = center| ''Small Tube Sub-AStainless Steelembly''
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| colspan="8" align = center| ''Small Tube Sub-Assembly''
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|47
|47
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|200
|200
|Gathers all tubes, protects against wear, allows for flexible movement
|Gathers all tubes, protects against wear, allows for flexible movement
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|Stainless Steel
+
| Stainless Steel
|Std. Purchase Part
|Std. Purchase Part
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|10
|10
|Holds all tubes in correct positions for handheld gun
|Holds all tubes in correct positions for handheld gun
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|Stainless Steel
+
| Stainless Steel
|Cut, stamped
|Cut, stamped
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|-
|-
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| colspan="8" align = center| ''Large Tube Sub-AStainless Steelembly''
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| colspan="8" align = center| ''Large Tube Sub-Assembly''
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|10
|10
|63
|63
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|Carries liquid from source to soda gun aStainless Steelembly
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|Carries liquid from source to soda gun assembly
|Plastic
|Plastic
|Std. Purchase Part
|Std. Purchase Part
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|2
|2
|Fastens metal hose cap to hose
|Fastens metal hose cap to hose
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|Stainless Steel
+
| Stainless Steel
|Std. Purchase Part
|Std. Purchase Part
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|10
|10
|<1
|<1
-
|Seals threaded hose cap to aStainless Steelembly
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|Seals threaded hose cap to assembly
|Rubber
|Rubber
|Std. Purchase Part
|Std. Purchase Part
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|7
|7
|Allows liquid to flow from one tubing to another
|Allows liquid to flow from one tubing to another
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|Stainless Steel
+
| Stainless Steel
|Machined
|Machined
|
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Revision as of 19:20, 30 January 2014

Executive Summary

Bill of Materials

Part # Part Name QTY Weight (g) Function Material Manufacturing Image
Soda Gun Sub-Assembly
1 "Round head 1/2"" Length 1/8th"" Dia Phillips" 2 <1 Fastens button panel Stainless Steel Std Purchase Part
2 Elliptical Soda Button (Top) 2 <1 User input button for soda, designates type P Injection Molded
3 Eliptical Soda Button (Bot) 2 <1 Translates input key foce to release soda P Injection Molded
4 Circle Soda Button (Top) 8 <1 User input button for soda, designates type P Injection Molded
5 Circle Soda Button (Bot) 8 <1 Translates input key foce to release soda P Injection Molded
6 "Flat head 3/8"" len 1/8"" dia philips" 2 <1 Fastens panel to gun body Stainless Steel Std Purchase Part
7 Plastic Washer (For Part #6) 2 <1 Spacing P Injection Molded
8 Small Butterfly Cliip 2 <1 Aligns button to pin valves Stainless Steel Die Cast, punched
9 Large Butterfly Clip 2 <1 Aligns button to pin valves Stainless Steel Die Cast, punched
10 Button Panel, blue, 10 button 1 12 Holds all buttons in place P Injection Molded
11 "Round head 1"" len 1/8"" dia flat screw" 2 <1 Fastened gun to hose base Stainless Steel Std Purchase Part
12 "Round head 1/2"" len, 1/8"" dia flat screw" 2 <1 Fastened gun to hose base Stainless Steel Std Purchase Part
13 "Hexagon, 7/8"" len, 1/8"" dia threaded head (Recieves Part #11)" 2 <1 Fastened gun to hose base Stainless Steel Std Purchase Part
14 Nozzle caps, clear plastic 10 <1 Reduces hose diameter into gun base P Injection Molded
15 O-ring, rubber 10 <1 Seals hose to gun base Rubber Std Purchase Part
16 "Round head, 3/8"" len, 1/8"" dia, philips screw" 5 <1 Fasten back panel to gun Stainless Steel Std Purchase Part
17 Back panel, blue 1 6 Provides grip to back of gun, aesthetic P Injection Molded
18 "Custom screw, 1/2"" len, 1/8"" dia, flat head" 1 <1 Supports back panel Stainless Steel Std Purchase Part
19 Rubber o-ring for Part #18 1 <1 Seals screw, provides snug fit Rubber Std Purchase Part
20 "O-ring, rubber, red 1/4"" dia" 12 <1 Seals valve assy Rubber Std Purchase Part
21 Clear plastic spring cap 12 <1 Caps spring (Part #22) P
22 "Small spring, 1/2"" len" 12 <1 Translates input to opening valve, reset valv when released Stainless Steel Std Purchase Part
23 "O-ring, rubber, red, 1/8"" dia" 12 <1 Seals (Part #24) to valve assy Rubber Std Purchase Part
24 Pin 12 <1 Holds valve in place, allows for vertical motion Stainless Steel Std Purchase Part
25 Plastic valve 12 <1 Glued to pin, opens/closes each syrup line P Injection Molded
26 Soda gun Nozzle, plastic, blue 1 13 Focuses final soda dispense P Injection Molded
27 "Black, O-ring, rubber, 1"" dia" 1 <1 Seals nozzle head to gun Rubber Std Purchase Part
28 Soda gun body 1 113 Directs and organizes flow for all fluids exiting soda gun P Machined in five layers, irreversibly sealed together, post-drilled
29 Soda gun nozzle base 1 10 Creates central location for syrup+soda to mix and exit gun P Turned, glued to soda gun body
30 Soda gun nozzle base retaining pins 2 <1 Create fixture points for nozzle base Stainless Steel Turned
31 Stickers (misc.) 12 <1 Provides information and instructions about product, barcodes, safety information use, and beverage types Paper Printed
Flow Regulator Sub-Assembly
32 Plastic Regulator Backing 1 41 Hold tubes to regulator P Injection Molded
33 "flat top, 1"" len, 1/4"" dia, philips head screw" 4 3 (ea) Fastens regulator casing together Stainless Steel Std Purchase Part
34 Tube retainer, retaining clips 20 <1 Retain the tube retainers to base Stainless Steel Std Purchase Part
35 Tube housing, main body 1 46 Holds the tube housing P Injection Molded
36 Tube housing, single holder 10 6 Connects two sides of tubes P Injection Molded
37 Shut-off screw 10 <1 Shuts off soda flow P Injection Molded
38 "Shut-off screw o-ring 1/4"" dia, rubber" 10 <1 Seals shut-off screws Rubber Std. Purchase Part
39 Flow adjustment screw 10 <1 Adjusts syrup/water ratio P Injection Molded
40 "Flow adjustment screw o-ring, 1/4"" dia, rubber" 10 <1 Seals adjustment screw Rubber Std. Purchase Part
41 "Housing retaining pin 1"", 5/32"" dia" 2 4 Holds tube housing halves together Stainless Steel Cut to length
42 Pivot pin for separating mechanism 1 <1 Creates pivot point for half separator of plastic reg. housing Stainless Steel Cut to length
43 Plastic regulator fronting 1 63 Hold tubes to regulator P Injection Molded
44 Cap of separating mechanism, white 1 <1 User interaction point for separator mechanism P Injection Molded
45 Cap of separating mechanism rivot 1 <1 Held cap to main separating body Stainless Steel Turned/Lathed
46 Main separator body 1 5 Separates the halves P Injection Molded
Small Tube Sub-Assembly
47 Small Eaton Synflex Tubing (4203-0400) 10 11 Carries syrup to gun Plastic Std. Purchase Part
48 Plastic Hose Clamping Ring 10 <1 Connects syrup tubing to end cap Plastic Injection Molded
49 Ridged End-Cap 10 <1 Connects tubing to dispensing system Plastic Injection Molded
50 "O-ring, rubber, 3/8"" dia, black" 10 <1 Seals end cap Rubber Std. Purchase Part
51 Plastic, anti-friction ring 1 1 Prevents metal casing from cutting tubing Plastic Injection Molded
52 Outer tubing casing, metal 1 200 Gathers all tubes, protects against wear, allows for flexible movement Stainless Steel Std. Purchase Part
53 Soda gun base connector 1 11 Connects handheld gun to the tubing casing Plastic Injection Molded
54 Tubing holding plate 1 10 Holds all tubes in correct positions for handheld gun Stainless Steel Cut, stamped
Large Tube Sub-Assembly
55 Rev-Flex P-E Hose 10 63 Carries liquid from source to soda gun assembly Plastic Std. Purchase Part
56 Hose clamp 10 2 Fastens metal hose cap to hose Stainless Steel Std. Purchase Part
57 O-ring, rubber, black 10 <1 Seals threaded hose cap to assembly Rubber Std. Purchase Part
58 Hose cap, metal 10 7 Allows liquid to flow from one tubing to another Stainless Steel Machined
Retrieved from "http://wiki.ece.cmu.edu/ddl/index.php/Soda_gun"
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