Windshield wiper assembly

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Revision as of 15:00, 23 September 2007 by Anne Marie Lewis (Talk | contribs)
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Failure Modes and Effects Analysis



Item and Function Failure Mode Effects of Failure S Causes of Failure O Design Controls D RPN Recommended Actions Responsibility Comments
Motor connection link
  • Rigid bar that transmits rotational power from the motor to Link LN3
Loose connection Little or no mechanical power transmitted to Link LN3 9 Loosening of the motor connection nut due to vibrations in the motor 4
Rubber Connections
  • Attaches to connection links
Corrosion Doesn't connect other links and fails to transmit power to links 6 Tensile stress and chemical corrosion weakens the rubber with time 3
Rubber Thermal Mount
  • Protects "Rigid Subassembly" and allows for mounting
Corrosion Does not mount properly in car; Fails to rotate the wiper arm 7 Overheating and use over time causes corrosion 4
Cylindrical Rings
  • Within "Rigid Subassembly" these act like bearings and allow for wiper arm rotation
Loss of grease Causes grinding; Fails to rotate the wiper arm 5 Excessive use 5
Hose
  • Transmits wiper fluid
Holes Cause wiper fluid to leak and not reach the nozzle 6 Extreme temperature conditions can cause cracking; Foreign objects on windshield can puncture the hose 9
Nozzle
  • Sprays wiper fluid
Chipping or breaking Will not spray the wiper fluid onto the window 6 Foreign objects on windshield can break plastic; Over-stressing easily causes cracking 9
Spring Connector
  • Ensures that spring stays in place
Chipping or breaking Does not secure spring thereby letting the wiper arms move away from the windshield 7 Foreign objects on windshield can break plastic; Over-stressing with taught spring causes cracking 7
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