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| - | Ski Rack DFMA
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| - | [[Ski rack]]
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| - |
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| - | {|
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| - | |-
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| - | ! Assembly
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| - | ! Function
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| - | ! Potential Mode of Failure
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| - | ! Potential Effect of Failure
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| - | ! Sev
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| - | ! Potential Cause of Failure
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| - | ! Occurance
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| - | ! Detection Controls
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| - | ! Detection
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| - | ! RPN
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Plastic Cracks
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| - | | Rack Unstable
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| - | | 5
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| - | | Cold
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| - | | 2
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| - | | Material Choice
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| - | | 1
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| - | | 10
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Plastic Cracks
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| - | | Rack Unstable
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| - | | 5
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| - | | Poor Manufacturing
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| - | | 4
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| - | | N/A
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| - | | 6
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| - | | 120
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Plastic Cracks
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| - | | Rack Unstable
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| - | | 5
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| - | | Vehicle Crash
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| - | | 4
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| - | | N/A
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| - | | 10
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| - | | 200
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Plastic Cracks
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| - | | Rack Unstable
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| - | | 5
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| - | | Overtorque
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| - | | 4
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| - | | Allen Key Size
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| - | | 7
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| - | | 140
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Bolt Shears
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| - | | Rack Unstable
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| - | | 5
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| - | | Vehicle Crash
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| - | | 4
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| - | | N/A
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| - | | 10
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| - | | 200
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Bolt Shears
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| - | | Rack Unstable
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| - | | 5
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| - | | Rust
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| - | | 7
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| - | | Use Stainless Steel
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| - | | 5
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| - | | 175
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Bolt Shears
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| - | | Rack Unstable
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| - | | 5
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| - | | User Bolt - Not Factory
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| - | | 3
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| - | | Specific Shape and Thread
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| - | | 10
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| - | | 150
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Bolt Shears
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| - | | Rack Unstable
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| - | | 5
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| - | | Overtorque
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| - | | 4
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| - | | Allen Key Size
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| - | | 7
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| - | | 140
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Bolt Shears
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| - | | Rack Unstable
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| - | | 5
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| - | | Undertorque
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| - | | 3
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| - | | Allen Key Size
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| - | | 7
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| - | | 105
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| - | |-
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| - | | Bracket
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| - | | Hold the rack onto the crossbars
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| - | | Mounting Grooves Wear
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| - | | Rack Unstable
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| - | | 5
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| - | | Vibrations
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| - | | 3
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| - | | Material Choice
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| - | | 5
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| - | | 75
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Open
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| - | | Cannot go skiing
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| - | | 7
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| - | | Frozen
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| - | | 5
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| - | | Material Choice
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| - | | 8
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| - | | 280
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Open
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| - | | Cannot go skiing
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| - | | 7
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| - | | Deformation
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| - | | 6
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| - | | Material Choice
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| - | | 8
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| - | | 280
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Open
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| - | | Cannot go skiing
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| - | | 7
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| - | | Lost / Broken Key
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| - | | 4
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| - | | Extra Key
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| - | | 1
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| - | | 28
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Open
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| - | | Cannot go skiing
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| - | | 7
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| - | | Broken Rivet
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| - | | 2
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| - | | Material Thickness
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| - | | 6
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| - | | 84
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Close
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| - | | Cannot go skiing
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| - | | 7
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| - | | Broken Latch
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| - | | 5
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| - | | Material Choice
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| - | | 2
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| - | | 70
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Close
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| - | | Cannot go skiing
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| - | | 7
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| - | | Deformation
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| - | | 6
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| - | | Material Choice
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| - | | 4
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| - | | 168
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Close
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| - | | Cannot go skiing
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| - | | 7
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| - | | Lock Frozen Locked
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| - | | 4
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| - | | Seal Lock to prevent moisture from entering
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| - | | 4
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| - | | 112
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Close
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| - | | Cannot go skiing
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| - | | 7
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| - | | Broken / Worn Spring
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| - | | 3
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| - | | Spring Choice
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| - | | 5
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| - | | 105
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Will Not Close
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| - | | Cannot go skiing
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| - | | 7
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| - | | Broken Rivet
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| - | | 2
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| - | | Material Choice
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| - | | 6
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| - | | 84
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Deformation
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| - | | 6
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| - | | Material Choice
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| - | | 4
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| - | | 216
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Weakened Plastic
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| - | | 7
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| - | | Material Choice
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| - | | 6
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| - | | 378
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Driving Forces Break Latch
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| - | | 3
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| - | | Minimize Forces, Material Choice
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| - | | 10
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| - | | 270
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Ratchet Tooth Failure
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| - | | 4
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| - | | Avoid Use of Ratchet Teeth
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| - | | 8
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| - | | 288
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Broken / Worn Spring
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| - | | 3
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| - | | Spring Choice
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| - | | 5
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| - | | 135
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Opens on its own
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| - | | Loss of Skis, Potentially Fatal Accidents
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| - | | 9
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| - | | Broken Rivet
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| - | | 2
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| - | | Material Thickness
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| - | | 6
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| - | | 108
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Not Fully Closed
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| - | | Chance of Opening leading to loss of skis, potentially fatal accidents
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| - | | 9
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| - | | Ratchet Tooth Barely Engaged
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| - | | 6
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| - | | Color Notification
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| - | | 2
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| - | | 108
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Not Fully Closed
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| - | | Chance of Opening leading to loss of skis, potentially fatal accidents
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| - | | 9
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| - | | Debris in the Way
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| - | | 8
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| - | | Color Notification
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| - | | 2
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| - | | 144
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| - | |-
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| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Not Fully Closed
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| - | | Chance of Opening leading to loss of skis, potentially fatal accidents
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| - | | 9
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| - | | Too much in the rack
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| - | | 6
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| - | | Color Notification
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| - | | 2
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| - | | 144
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| - | |-
| |
| - | | Latch
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| - | | Open and Close the Ski Rack on Request
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| - | | Not Fully Closed
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| - | | Chance of Opening leading to loss of skis, potentially fatal accidents
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| - | | 9
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| - | |
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| - | |-
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| - | |}
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