Toaster
From DDL Wiki
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(→Assembly Components) |
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| Plastic Casing | | Plastic Casing | ||
| style="text-align: center;" | 1 | | style="text-align: center;" | 1 | ||
- | | style="text-align: center;" | | + | | style="text-align: center;" | 224g |
- | | Seperates the | + | | Seperates the internal heating mechanisms from the user. |
| Polypropylene (PP) | | Polypropylene (PP) | ||
| Injection Molded | | Injection Molded | ||
- | | [[Image:toaster.jpg|100px]] | + | | [[Image:toaster-001.jpg|100px]] |
+ | |- | ||
+ | | style="text-align: center;" | 002 | ||
+ | | Crumb Tray | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 36g | ||
+ | | Collects bread crumbs. | ||
+ | | Aluminum | ||
+ | | Stamp | ||
+ | | [[Image:toaster-002.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 003 | ||
+ | | Crumb Tray Handle | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 10 g | ||
+ | | Handle to pull out crumb tray. | ||
+ | | Plastic | ||
+ | | Injection Molded | ||
+ | | [[Image:toaster-003.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 004 | ||
+ | | Toaster Loader Top | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 62g | ||
+ | | Bread is loaded through slots. | ||
+ | | Stainless Steel | ||
+ | | Stamping, Deep Drawing | ||
+ | | [[Image:toaster-004.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 005 | ||
+ | | Toaster Base | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 108g | ||
+ | | Base of toaster. | ||
+ | | Polypropylene (PP) | ||
+ | | Injection Molding | ||
+ | | [[Image:toaster-005.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 006 | ||
+ | | Regulator Knob | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 2g | ||
+ | | Adjusts Toast time. | ||
+ | | Polypropylene (PP) | ||
+ | | Injection Molding | ||
+ | | [[Image:toaster-006.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 007 | ||
+ | | Press handle | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 8g | ||
+ | | Easy surface to press, to lower bread into toaster. | ||
+ | | Polypropylene (PP) | ||
+ | | Injection Molded | ||
+ | | [[Image:toaster-007.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 008 | ||
+ | | Cancel button | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 2g | ||
+ | | Cancels toast process | ||
+ | | Polypropylene (PP) | ||
+ | | Injection Molded | ||
+ | | [[Image:toaster-008.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 009 | ||
+ | | Power Cord | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 12g | ||
+ | | Used to power toaster | ||
+ | | Rubber and Copper | ||
+ | | Extrusion | ||
+ | | [[Image:toaster-009.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 010 | ||
+ | | Ejection Assembly: Shaft | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 12g | ||
+ | | Guide rail for ejection assembly | ||
+ | | Steel | ||
+ | | Extrusion | ||
+ | | [[Image:toaster-010.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 011 | ||
+ | | Handle and Locking Part 1 | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 18g | ||
+ | | Assists in triggering toasting. | ||
+ | | Steel | ||
+ | | Stamped and Bent | ||
+ | | [[Image:toaster-011.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 012 | ||
+ | | Handle and Locking Part 2 | ||
+ | | style="text-align: center;" | 6 | ||
+ | | style="text-align: center;" | 20g | ||
+ | | Assists in triggering toasting. | ||
+ | | Aluminum | ||
+ | | Stamped | ||
+ | | [[Image:toaster-012.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 013 | ||
+ | | Toast Shelf | ||
+ | | style="text-align: center;" | 2 | ||
+ | | style="text-align: center;" | 10g | ||
+ | | Holds toast in place | ||
+ | | Aluminum | ||
+ | | Bent | ||
+ | | [[Image:toaster-013.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 014 | ||
+ | | Mystery Spring | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 1g | ||
+ | | Used as a spacer, preventing ejection assembly from moving beyond a certain distance. | ||
+ | | Steel | ||
+ | | Extrusion | ||
+ | | [[Image:toaster-014.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 015 | ||
+ | | Restoring Spring | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 4g | ||
+ | | Restoring Spring | ||
+ | | Steel | ||
+ | | Extrusion | ||
+ | | [[Image:toaster-015.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 016 | ||
+ | | Magnetic Lock Piece | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 8g | ||
+ | | Attracts to magnet to lock the toasting shelf. | ||
+ | | Steel | ||
+ | | Stamped and Bent | ||
+ | | [[Image:toaster-016.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 017 | ||
+ | | Insulating caps for locking mechanism. | ||
+ | | style="text-align: center;" | 2 | ||
+ | | style="text-align: center;" | 2g | ||
+ | | N/A | ||
+ | | ABS | ||
+ | | Injection Molding | ||
+ | | [[Image:toaster-017.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 18 | ||
+ | | Shaft Spacer | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 2g | ||
+ | | Spacer | ||
+ | | ABS | ||
+ | | Extrusion | ||
+ | | [[Image:toaster-018.jpg|100px]] | ||
+ | |- | ||
+ | | style="text-align: center;" | 19 | ||
+ | | Trigger Switch | ||
+ | | style="text-align: center;" | 1 | ||
+ | | style="text-align: center;" | 2 | ||
+ | | Triggers switch that activates the heating coils. | ||
+ | | ABS | ||
+ | | Injection Molding | ||
+ | | [[Image:toaster-019.jpg|100px]] | ||
|- | |- | ||
|} | |} |
Revision as of 16:50, 19 September 2008
Contents |
Executive Summary
Stakeholders and Stakeholder needs
Suppliers
Company Owner
Customers/Public
Product Function
Assembly Components
DFMA Analysis
FMEA Analysis
DFE Analysis
Mechanical Analysis
References
Matthew McHenry, ECE Undergraduate Student 2009
Degentesh, Drew. "Metal Processing." 24-443: Design for Manufacture. Carnegie Mellon University. 11 Sept. 2008.
Degentesh, Drew. "Injection Molding." 24-443: Design for Manufacture. Carnegie Mellon University. 4 Sept. 2008.
Degentesh, Drew. "Plastics Processing." 24-443: Design for Manufacture. Carnegie Mellon University. 2 Sept. 2008.
DFM Textbook (will be updated)