Windshield wipers
From DDL Wiki
(Difference between revisions)
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| colspan="3"|N2 Link 2 || 1 || 255 || Link which rotates both wipers with rubber connectors at each end || Cast with pressed on injection molded rubber connectors || [[Image:ww-link 2.jpg|100 px]] | | colspan="3"|N2 Link 2 || 1 || 255 || Link which rotates both wipers with rubber connectors at each end || Cast with pressed on injection molded rubber connectors || [[Image:ww-link 2.jpg|100 px]] | ||
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| - | ! | colspan="3"|WIPER CONNECTION SUBASSEMBLY 2 || || || || || [[Image:wiper subassembly 2.jpg|100 px]] | + | ! | colspan="3" | WIPER CONNECTION SUBASSEMBLY 2 || || || || || [[Image:wiper subassembly 2.jpg|100 px]] |
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! 16 | ! 16 | ||
Revision as of 14:44, 23 September 2007
| Part # | Part Name | Quantity | Weight (grams) | Function | Manufacturing Process | Picture | ||
|---|---|---|---|---|---|---|---|---|
| 1 | Motor Connection Nut | 1 | 6 | Holds the entire wiper assembly to the motor | Cast | 
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| 2 | Motor Connection Link (1L) | 1 | 62 | Link connecting the spinning motor to Link 1 | Cast, with the knob pressed into it | 
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| 3 | Link 1 (LN3) | 1 | 158 | Cast, with the knobs pressed into it | 
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| 4 | Rubber Connections | 2 | Unable to detach | Caps on Link 1 that are used to attach to the metal knobs in the connection links | Injection molded and pressed onto the link | 
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| WIPER CONNECTION SUBASSEMBLY 1 | 
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| 5 | Rubber cap | 1 | 0 | Rubber cap that goes over the wiper connection point in the subassembly | Injection molded, loose fit | 
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| 6 | Hex Screws | 3 | 7 (#7+#8) | Screw to bolt wiper connection subassembly into car | Cast | 
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| 7 | Washers | 3 | 7 (#7+#8) | Washers to go with hex screws | Cast | 
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| 8 | Rubber thermal mount | 1 | 31 | Rubber around subassembly to allow for mounting | Injection Molded | 
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| RIGID SUBASSEMBLY | All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations | 
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| 9 | 7L Link | 1 | Connection to N2 Link 2, which causes the wipers to move | Cast, with the metal pin pressed in | ||||
| 10 | Pin | 1 | Pin that acts as the connection point to N2 Link 2 | Cast, pressed into 7L Link | ||||
| 11 | Press Fit Ring | 1 | Ring around the cylindrical shaft | Molded, press fit onto shaft | ||||
| 12 | Washer | 1 | Washer around shaft | Cast | ||||
| 13 | Cylindrical Rings | 2 | Two metal rings around the shaft of the assembly that allows for rotations, act like bearings | Cast, loose fit atop grease to allow for rotation | ||||
| 14 | Cap | 1 | Cap on top of shaft that holds the shaft pieces together | Cast, press fit together with shaft | ||||
| 15 | N2 Link 2 | 1 | 255 | Link which rotates both wipers with rubber connectors at each end | Cast with pressed on injection molded rubber connectors | 
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| colspan="3" | WIPER CONNECTION SUBASSEMBLY 2 | 
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| 16 | Rubber cap | 1 | 0 | Rubber cap that goes over the wiper connection point in the subassembly | Injection molded, loose fit |
| ||
| 17 | Hex Screws | 3 | 7 (#7+#8) | Screw to bolt wiper connection subassembly into car | Cast |
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| 18 | Washers | 3 | 7 (#7+#8) | Washers to go with hex screws | Cast |
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| 19 | Rubber thermal mount | 1 | 31 | Rubber around subassembly to allow for mounting | Injection Molded |
| ||
| RIGID SUBASSEMBLY | All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations |
| ||||||
| 20 | Straight Bar Link | 1 | Connection to N2 Link 2, which causes the wipers to move | Cast, with the metal pin pressed in | ||||
| 21 | Pin | 1 | Pin that acts as the connection point to N2 Link 2 | Cast, pressed into 7L Link | ||||
| 22 | Press Fit Ring | 1 | Ring around the cylindrical shaft | Molded, press fit onto shaft | ||||
| 23 | Washer | 1 | Washer around shaft | Cast | ||||
| 24 | Cylindrical Rings | 2 | Two metal rings around the shaft of the assembly that allows for rotations, act like bearings | Cast, loose fit atop grease to allow for rotation | ||||
| 25 | Cap | 1 | Cap on top of shaft that holds the shaft pieces together | Cast, press fit together with shaft | ||||
| 26 | Wiper Nut | 1 | 5 | Cast | 
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| WIPER ARM SUBASSEMBLY | 2 | |||||||
| 27 | Hose | 1 | 5 | Rubber hose that transfers wiper fluid to the sprayer | Injection molded | 
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| 28 | Nozzle | 1 | 2 | Nozzle that sprays wiper fluid on windshield | Injection Molded | 
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| 30 | Spring | 1 | 24 | Spring that keeps wipers pressed against windshield | Cast steel wound into spring shape | 
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| 31 | Spring Connector | 1 | 0 | Connector between the spring and the wiper arm | Cast | 
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| WIPER ARM SKELETON SUBASSEMBLY | 255 | |||||||
| 32 | Link | 1 | Main link that runs along the entire subassembly, everything is connected to it | Cast | ||||
| 33 | Base Arm | 1 | Arm attached to the link | Cast | ||||
| 34 | Extension Arm | 1 | Arm extending out of base arm, attaches to wiper blade | Molded, pressed into base arm with tabs | ||||
| 35 | Tip | 1 | ?? | Cast | [[Image:|100 px]] | |||
| 36 | Conection metal Pin | 2 | Piece that connects into wiper blade | Cast | 
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| WIPER BLADE SUBASSEMBLY | 2 | 
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| 37 | Metal Blade | 2 | 10 | Metal links that keep the rubber blade in its holder | Stamped | |||
| 38 | Rubber Wiper | 1 | 21 | Rubber piece that wipes the windshield | Injection Molded | |||
| BLADE SUBASSEMBLY | 255 | Image:Ww-skeleton subassembly.jpg | ||||||
| 39 | Metal Base | 1 | Base that all parts are connected to | Cast | ||||
| 40 | Plastic Parts | 4 | Moveable plastic links that connect to the base and allow the blade to be slightly flexible | Injection Molded | ||||
| 41 | Plastic Locking Mechanism | 1 | Mechanism that locks the Wiper into the wiper arm | Injection Molded | 
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