Windshield wipers
From DDL Wiki
(Difference between revisions)
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+ | == Parts List == | ||
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- | | || || 7L Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || | + | | || || 7L Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || [[Image:Ww-7l_link.JPG|100 px]] |
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! 10 | ! 10 | ||
- | | || ||Pin || | + | | || ||Pin || 2 || || Pin that acts as the connection point to N2 Link 2 and Link 1 || Cast, pressed into 7L Link || [[Image: ww-double pin.jpg|100 px]] |
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! 11 | ! 11 | ||
- | | || ||Press Fit Ring || 1 || || Ring around the cylindrical shaft || Molded, press fit onto shaft || | + | | || ||Press Fit Ring || 1 || || Ring around the cylindrical shaft || Molded, press fit onto shaft || [[Image: ww-press fit ring.jpg|100 px]] |
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! 12 | ! 12 | ||
- | | || ||Washer || 1 || || Washer around shaft || Cast || | + | | || ||Washer || 1 || || Washer around shaft || Cast || [[Image:ww-rigid washer.jpg|100 px]] |
|- | |- | ||
! 13 | ! 13 | ||
- | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || | + | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || [[Image:ww-rings.jpg|100 px]] |
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! 14 | ! 14 | ||
- | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || | + | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || [[Image:ww-cap.jpg|100 px]] |
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! 15 | ! 15 | ||
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! 20 | ! 20 | ||
- | | || || Straight Bar Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || | + | | || || Straight Bar Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || [[Image:ww-straight link.jpg|100 px]] |
|- | |- | ||
! 21 | ! 21 | ||
- | | || ||Pin || 1 || || Pin that acts as the connection point to N2 Link 2 || Cast, pressed into 7L Link || | + | | || ||Pin || 1 || || Pin that acts as the connection point to N2 Link 2 || Cast, pressed into 7L Link || [[Image:ww-straight pin.jpg|100 px]] |
|- | |- | ||
! 22 | ! 22 | ||
- | | || ||Press Fit Ring || 1 || || Ring around the cylindrical shaft || Molded, press fit onto shaft || | + | | || ||Press Fit Ring || 1 || || Ring around the cylindrical shaft || Molded, press fit onto shaft || |
|- | |- | ||
! 23 | ! 23 | ||
- | | || ||Washer || 1 || || Washer around shaft || Cast || | + | | || ||Washer || 1 || || Washer around shaft || Cast || [[Image:ww-rigid washer.jpg|100 px]] |
|- | |- | ||
! 24 | ! 24 | ||
- | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || | + | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || [[Image:ww-rings.jpg|100 px]] |
|- | |- | ||
! 25 | ! 25 | ||
- | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || | + | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || [[Image:ww-cap.jpg|100 px]] |
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! 26 | ! 26 | ||
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! 33 | ! 33 | ||
- | | || ||Base Arm || 1 || || Arm attached to the link || Cast || | + | | || ||Base Arm || 1 || || Arm attached to the link that connects the wipers to the wiper connection subassembly || Cast || [[Image:ww-base arm.jpg|100 px]] |
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! 34 | ! 34 |
Revision as of 17:31, 23 September 2007
Parts List
Part # | Part Name | Quantity | Weight (grams) | Function | Manufacturing Process | Picture | ||
---|---|---|---|---|---|---|---|---|
1 | Motor Connection Nut | 1 | 6 | Holds the entire wiper assembly to the motor | Cast | |||
2 | Motor Connection Link (1L) | 1 | 62 | Link connecting the spinning motor to Link 1 | Cast, with the knob pressed into it | |||
3 | Link 1 (LN3) | 1 | 158 | Cast, with the knobs pressed into it | ||||
4 | Rubber Connections | 2 | Unable to detach | Caps on Link 1 that are used to attach to the metal knobs in the connection links | Injection molded and pressed onto the link | |||
WIPER CONNECTION SUBASSEMBLY 1 | ||||||||
5 | Rubber cap | 1 | 0 | Rubber cap that goes over the wiper connection point in the subassembly | Injection molded, loose fit | |||
6 | Hex Screws | 3 | 7 (#7+#8) | Screw to bolt wiper connection subassembly into car | Cast | |||
7 | Washers | 3 | 7 (#7+#8) | Washers to go with hex screws | Cast | |||
8 | Rubber thermal mount | 1 | 31 | Rubber around subassembly to allow for mounting | Injection Molded | |||
RIGID SUBASSEMBLY | All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations | |||||||
9 | 7L Link | 1 | Connection to N2 Link 2, which causes the wipers to move | Cast, with the metal pin pressed in | ||||
10 | Pin | 2 | Pin that acts as the connection point to N2 Link 2 and Link 1 | Cast, pressed into 7L Link | ||||
11 | Press Fit Ring | 1 | Ring around the cylindrical shaft | Molded, press fit onto shaft | Image:Ww-press fit ring.jpg | |||
12 | Washer | 1 | Washer around shaft | Cast | ||||
13 | Cylindrical Rings | 2 | Two metal rings around the shaft of the assembly that allows for rotations, act like bearings | Cast, loose fit atop grease to allow for rotation | ||||
14 | Cap | 1 | Cap on top of shaft that holds the shaft pieces together | Cast, press fit together with shaft | ||||
15 | N2 Link 2 | 1 | 255 | Link which rotates both wipers with rubber connectors at each end | Cast with pressed on injection molded rubber connectors | |||
WIPER CONNECTION SUBASSEMBLY 2 | ||||||||
16 | Rubber cap | 1 | 0 | Rubber cap that goes over the wiper connection point in the subassembly | Injection molded, loose fit | |||
17 | Hex Screws | 3 | 7 (#7+#8) | Screw to bolt wiper connection subassembly into car | Cast | |||
18 | Washers | 3 | 7 (#7+#8) | Washers to go with hex screws | Cast | |||
19 | Rubber thermal mount | 1 | 31 | Rubber around subassembly to allow for mounting | Injection Molded | |||
RIGID SUBASSEMBLY | All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations | |||||||
20 | Straight Bar Link | 1 | Connection to N2 Link 2, which causes the wipers to move | Cast, with the metal pin pressed in | ||||
21 | Pin | 1 | Pin that acts as the connection point to N2 Link 2 | Cast, pressed into 7L Link | ||||
22 | Press Fit Ring | 1 | Ring around the cylindrical shaft | Molded, press fit onto shaft | ||||
23 | Washer | 1 | Washer around shaft | Cast | ||||
24 | Cylindrical Rings | 2 | Two metal rings around the shaft of the assembly that allows for rotations, act like bearings | Cast, loose fit atop grease to allow for rotation | ||||
25 | Cap | 1 | Cap on top of shaft that holds the shaft pieces together | Cast, press fit together with shaft | ||||
26 | Wiper Nut | 1 | 5 | Cast | ||||
WIPER ARM SUBASSEMBLY | 2 | |||||||
27 | Hose | 1 | 5 | Rubber hose that transfers wiper fluid to the sprayer | Injection molded | |||
28 | Nozzle | 1 | 2 | Nozzle that sprays wiper fluid on windshield | Injection Molded | |||
30 | Spring | 1 | 24 | Spring that keeps wipers pressed against windshield | Cast steel wound into spring shape | |||
31 | Spring Connector | 1 | 0 | Connector between the spring and the wiper arm | Cast | |||
WIPER ARM SKELETON SUBASSEMBLY | 255 | |||||||
32 | Link | 1 | Main link that runs along the entire subassembly, everything is connected to it | Cast | ||||
33 | Base Arm | 1 | Arm attached to the link that connects the wipers to the wiper connection subassembly | Cast | ||||
34 | Extension Arm | 1 | Arm extending out of base arm, attaches to wiper blade | Molded, pressed into base arm with tabs | ||||
35 | Tip | 1 | ?? | Cast | [[Image:|100 px]] | |||
36 | Conection metal Pin | 2 | Piece that connects into wiper blade | Cast | ||||
WIPER BLADE SUBASSEMBLY | 2 | |||||||
37 | Metal Blade | 2 | 10 | Metal links that keep the rubber blade in its holder | Stamped | |||
38 | Rubber Wiper | 1 | 21 | Rubber piece that wipes the windshield | Injection Molded | |||
BLADE SUBASSEMBLY | 255 | |||||||
39 | Metal Base | 1 | Base that all parts are connected to | Cast | ||||
40 | Plastic Parts | 4 | Moveable plastic links that connect to the base and allow the blade to be slightly flexible | Injection Molded | ||||
41 | Plastic Locking Mechanism | 1 | Mechanism that locks the Wiper into the wiper arm | Injection Molded |