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(FMEA)
(FMEA)
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! Part & Function !! Failure Mode !! Effect of failure !! Causes of failure !! Detection !! S !! O !! D !! RPN !! Action !! S !! O !! D  
! Part & Function !! Failure Mode !! Effect of failure !! Causes of failure !! Detection !! S !! O !! D !! RPN !! Action !! S !! O !! D  
|-  
|-  
-
! (G1) Back Panel/Pickguard Screws  
+
! (G1) Backpanel/ Pickguard Screws
| cell 1,1 || cell 1,2  
| cell 1,1 || cell 1,2  
|-  
|-  
Line 30: Line 30:
|-
|-
! (G11) Saddle Spring}
! (G11) Saddle Spring}
 +
|-
 +
! (G12) Saddle Screw
 +
|-
 +
! (G13) Neck
 +
|-
 +
! (G14) Neck Mounting Plate
 +
|-
 +
! (G15) Bridge Block
 +
|-
 +
! (G16) Bridge Block Mounting Screws
 +
|-
 +
! (G17) Guitar Body
 +
|-
 +
! (G18) Bridge Plate

Revision as of 18:04, 23 September 2008

FMEA

Failure Mode and Effects Analysis (FMEA) is a crucial tool in determining if a particular component in a system will fail (in terms of the customer's requirements). By looking at each piece, we can rate the severity of a failure (S), the probability that it will occur (P), and the likelihood that the customer would detect the failure (D). The severity of failure is rated between 1-10, 1 being the effect is not noticed by the consumer, while 10 is hazardous. Probability of occurence is also rated from 1-10, 1 being extremely remote while 10 has an extremely high chance of occurring. Finally, detection is rated from 1-10 with 1 being almost certain to detect and 10 being no chance of detection whatsoever. With these three factors, we can multiply them together to achieve a total risk priority number (RPN) which can range from 1-1000 (1000 being the greatest risk). Below is a table outlining each part.


Part & Function Failure Mode Effect of failure Causes of failure Detection S O D RPN Action S O D
(G1) Backpanel/ Pickguard Screws cell 1,1 cell 1,2
(G2) Back Panel cell 2,1 cell 2,2
(G3) Strings
(G4) Springs
(G5) Whammy Bar
(G6) Bridge Mounting Screws
(G7) Bridge Assembly
(G8) Spring Claw
(G9) Spring Claw Screws
(G10) Saddle Plate
(G11) Saddle Spring}
(G12) Saddle Screw
(G13) Neck
(G14) Neck Mounting Plate
(G15) Bridge Block
(G16) Bridge Block Mounting Screws
(G17) Guitar Body
(G18) Bridge Plate
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