Doughnut maker
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===Main Components=== | ===Main Components=== | ||
{| class="wikitable" border="1" cellspacing="0" align="center" style="text-align:center" | {| class="wikitable" border="1" cellspacing="0" align="center" style="text-align:center" | ||
- | ! colspan=" | + | ! colspan="8" style="background:#efefef;" | Dough Dispenser Cup Assembly |
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
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| 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:000.jpg | 100px]] | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:000.jpg | 100px]] | ||
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- | | 005||Dispenser | + | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its \"hole\"||Plastic||||[[Image:006.jpg | 100px]] |
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- | | 006||Dispenser | + | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg | 100px]] |
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- | + | ! colspan="8" style="background:#efefef;" | Dough Dispenser Motor Assembly | |
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- | | | + | | 007||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||||||[[Image:012.jpg | 100px]] |
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- | | | + | | 008||Dispenser motor guide||1||11||Guides the motor\'s movement. Stationary||Plastic||||[[Image:020.jpg | 100px]] |
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- | | | + | | 009||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||||||[[Image:014.jpg | 100px]] |
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- | | | + | | 010||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | 100px]] |
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- | + | ! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly | |
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- | | | + | | 032||Back housing||1||772||Protects delicate machinery from the surroundings||Plastic||||[[Image:032.jpg | 100px]] |
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| 019||Conveyer belt holder||2||0.5||Guides and supports the conveyer system in its cycle||Plastic||||[[Image:019.jpg | 100px]] | | 019||Conveyer belt holder||2||0.5||Guides and supports the conveyer system in its cycle||Plastic||||[[Image:019.jpg | 100px]] | ||
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| 022||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic||||[[Image:022.jpg | 100px]] | | 022||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic||||[[Image:022.jpg | 100px]] | ||
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| 023||Belt gear washers||2||5||Separates the belt gears from the back of the housing||||||[[Image:023.jpg | 100px]] | | 023||Belt gear washers||2||5||Separates the belt gears from the back of the housing||||||[[Image:023.jpg | 100px]] | ||
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- | | 024|| | + | | 024||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100px]] |
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- | | 025|| | + | | 025||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | 100px]] |
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- | | 026|| | + | | 026||Conveyor belt||1||123||Driven by the motor to move doughnuts through system||Plastic||||[[Image:026.jpg | 100px]] |
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| 027||Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100px]] | | 027||Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100px]] | ||
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| 031||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100px]] | | 031||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100px]] | ||
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- | | | + | ! colspan="8" style="background:#efefef;" | Conveyor Belt Motor Assembly |
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+ | | 036||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100px]] | ||
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+ | | 037||Wire guide||1||0.5||Secures wires to housing||||||[[Image:037.jpg | 100px]] | ||
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+ | ! colspan="8" style="background:#efefef;" | Cooking Oil Assembly | ||
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| 033||Oil bath tub and doughnut flipper||1||323||Fills with oil and becomes very hot. Flipper flips donuts to opposite side||Plastic - oil bath ????-flipper||||[[Image:033.jpg | 100px]] | | 033||Oil bath tub and doughnut flipper||1||323||Fills with oil and becomes very hot. Flipper flips donuts to opposite side||Plastic - oil bath ????-flipper||||[[Image:033.jpg | 100px]] | ||
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| 035||Temperature controller bracket||1||13||Connects heating element to the oil bath||||||[[Image:035.jpg | 100px]] | | 035||Temperature controller bracket||1||13||Connects heating element to the oil bath||||||[[Image:035.jpg | 100px]] | ||
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- | | | + | | 017||Oil collection tray||1||237||Collects the oil that drains after use||Plastic||||[[Image:017.jpg | 100px]] |
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- | | | + | ! colspan="8" style="background:#efefef;" | Front Panel Assembly |
+ | | 015||Drain switch cover||1||12||Protects from accidently enabling the drain switch||Plastic||||[[Image:015.jpg | 100px]] | ||
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+ | | 016||Top window 1||1||55||Allows heat to escape when opened during production||||||[[Image:016.jpg | 100px]] | ||
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+ | | 018||Top window 2||1||123||Cannot be opened. Allows user to view doughnut production||||||[[Image:018.jpg | 100px]] | ||
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+ | ! colspan="8" style="background:#efefef;" | Miscellaneous Components | ||
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+ | | 007||Power cord||1||107||Connects to the outlet and supplies power to the machine||||||[[Image:007.jpg | 100px]] | ||
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+ | | 008||Measuring cup||1||27||Used to measure out correct amount of ingredients||Plastic||||[[Image:008.jpg | 100px]] | ||
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+ | | 009||Doughnut slide||1||36||Removes doughnut from machine and into the doughnut bin||Plastic||||[[Image:009.jpg | 100px]] | ||
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+ | | 010||Doughnut bin with oil drain||1||100||Collects doughnuts after production and drains oil off doughnuts after production||Plastic||||[[Image:010.jpg | 100px]] | ||
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+ | | 013||Doughnut cover feet||4||3||Contacts surface||Plastic||||[[Image:013.jpg | 100px]] | ||
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Revision as of 10:49, 11 September 2009
Contents |
Executive Summary
Bill of Materials
Main Components
Dough Dispenser Cup Assembly | |||||||||||||||
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
001 | Dispenser spring | 1 | 1 | Keeps dispenser closed when not in use | Image:000.jpg | ||||||||||
002 | Dispenser support | 1 | 19 | Guides the plunger for straight release | Plastic | ||||||||||
003 | Dispenser plunger | 1 | 9 | Pushes the dough from the cup into the machine | Plastic | ||||||||||
004 | Dispenser funnel | 1 | 27 | Guides the dough to the hole in the cup | Plastic | Image:000.jpg | |||||||||
005 | Dispenser stop | 1 | 4 | Stops the dough from leaving dispenser and gives the doughnut its \"hole\" | Plastic | ||||||||||
006 | Dispenser cup | 1 | 122 | Holds the dough for dispensing | Plastic | ||||||||||
Dough Dispenser Motor Assembly | |||||||||||||||
007 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | |||||||||||
008 | Dispenser motor guide | 1 | 11 | Guides the motor\'s movement. Stationary | Plastic | ||||||||||
009 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | |||||||||||
010 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | ||||||||||
Conveyor Belt Assembly | |||||||||||||||
032 | Back housing | 1 | 772 | Protects delicate machinery from the surroundings | Plastic | ||||||||||
019 | Conveyer belt holder | 2 | 0.5 | Guides and supports the conveyer system in its cycle | Plastic | ||||||||||
022 | Doughnut carriage | 4 | 27 | Used to carry doughnuts through the system during operation | Plastic | ||||||||||
023 | Belt gear washers | 2 | 5 | Separates the belt gears from the back of the housing | |||||||||||
024 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | ||||||||||
025 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | ||||||||||
026 | Conveyor belt | 1 | 123 | Driven by the motor to move doughnuts through system | Plastic | ||||||||||
027 | Release link | 4 | 1 | Alerts the motor to release the dough | Plastic | ||||||||||
028 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | ||||||||||
029 | Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | |||||||||||
030 | Washer, belt gear | 2 | 2 | Separates the belt gear from housing | |||||||||||
031 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | ||||||||||
Conveyor Belt Motor Assembly | |||||||||||||||
036 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | ||||||||||
037 | Wire guide | 1 | 0.5 | Secures wires to housing | |||||||||||
Cooking Oil Assembly | |||||||||||||||
033 | Oil bath tub and doughnut flipper | 1 | 323 | Fills with oil and becomes very hot. Flipper flips donuts to opposite side | Plastic - oil bath ????-flipper | ||||||||||
034 | Oil bath supports | 4 | 6 | Holds the oil bath in place | |||||||||||
035 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | |||||||||||
017 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | ||||||||||
Front Panel Assembly | 015 | Drain switch cover | 1 | 12 | Protects from accidently enabling the drain switch | Plastic | |||||||||
016 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | |||||||||||
018 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | |||||||||||
Miscellaneous Components | |||||||||||||||
007 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | |||||||||||
008 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | ||||||||||
009 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | ||||||||||
010 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | ||||||||||
013 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | ||||||||||
Additional Parts
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
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A001 | Screw type 1 | 6 | 1.25 | Holds housing together | ???? | ||
A002 | Screw type 2 | 2 | 0.5 | Secures motor cover | ???? | ||
A003 | Screw type 3 | 8 | 1 | Connects feet to housing | ???? | ||
A004 | Screw type 4 | 2 | 0.75 | Connects dispenser motor latch to housing | ???? | ||
A005 | Screw type 5 | 2 | 0.5 | Connects conveyer belt holder to the housing | ???? | ||
A006 | Screw type 6 | 2 | 1 | Connects belt guides to the housing | ???? | ||
A007 | Screw type 7 | 2 | ???? | Welded into oil bath tub to secure heating element | ???? | ||
A008 | Screw type 8 | 2 | 0.5 | Connects temperature controller bracket to ???? | ???? | ||
A009 | Screw type 9 | 1 | 0.5 | Connects wire bracket to housing | ???? | ||
A010 | Nut type 1 | 2 | 0.5 | On the end of screw type 8 | ???? | ||