Doughnut maker
From DDL Wiki
(Difference between revisions)
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| 011||Back housing||1||772||Protects delicate machinery from the surroundings||Plastic||||[[Image:032.jpg | 100px]] | | 011||Back housing||1||772||Protects delicate machinery from the surroundings||Plastic||||[[Image:032.jpg | 100px]] | ||
|- | |- | ||
| - | | 012||Conveyer belt holder||2||0.5||Guides and supports the conveyer system in its cycle||Plastic||||[[ | + | | 012||Conveyer belt holder||2||0.5||Guides and supports the conveyer system in its cycle||Plastic||||[[insert pic | 100px]] |
|- | |- | ||
| - | | 013||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic||||[[Image:022.jpg | 100px]] | + | | 013||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic and aluminum alloy||||[[Image:022.jpg | 100px]] |
|- | |- | ||
| - | | 014||Belt gear washers||2||5|| | + | | 014||Thick Belt gear washers||2||5||Holds belt gears in place||Steel||||[[Image:023.jpg | 100px]] |
|- | |- | ||
| 015||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100px]] | | 015||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100px]] | ||
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| 019||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100px]] | | 019||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100px]] | ||
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| - | | 020||Washer, belt guide||3||0.25||Separates the belt guide from housing||||||[[Image:029.jpg | 100px]] | + | | 020||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | 100px]] |
|- | |- | ||
| - | | 021||Washer, belt gear||2||2||Separates the belt gear from housing||||||[[Image:030.jpg | 100px]] | + | | 021||Thin Washer, belt gear||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | 100px]] |
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| 022||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100px]] | | 022||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100px]] | ||
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| 023||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100px]] | | 023||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100px]] | ||
|- | |- | ||
| - | | 024||Wire guide||1||0.5||Secures wires to housing||||||[[Image:037.jpg | 100px]] | + | | 024||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037.jpg | 100px]] |
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! colspan="8" style="background:#efefef;" | Cooking Oil Assembly | ! colspan="8" style="background:#efefef;" | Cooking Oil Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
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| + | | 025||Oil bath tub and doughnut flipper||1||323||Fills with oil and becomes very hot. Flipper flips donuts to opposite side||Plastic - oil bath ????-flipper||||[[Image:033.jpg | 100px]] | ||
| 025||Oil bath tub and doughnut flipper||1||323||Fills with oil and becomes very hot. Flipper flips donuts to opposite side||Plastic - oil bath ????-flipper||||[[Image:033.jpg | 100px]] | | 025||Oil bath tub and doughnut flipper||1||323||Fills with oil and becomes very hot. Flipper flips donuts to opposite side||Plastic - oil bath ????-flipper||||[[Image:033.jpg | 100px]] | ||
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Revision as of 19:57, 11 September 2009
Contents |
Executive Summary
Bill of Materials
Main Components
| Dough Dispenser Cup Assembly | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 001 | Dispenser spring | 1 | 1 | Keeps dispenser closed when not in use | Steel | 
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| 002 | Dispenser support | 1 | 19 | Guides the plunger for straight release | Plastic | 
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| 003 | Dispenser plunger | 1 | 9 | Pushes the dough from the cup into the machine | Plastic | 
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| 004 | Dispenser funnel | 1 | 27 | Guides the dough to the hole in the cup | Plastic | 
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| 005 | Dispenser stop | 1 | 4 | Stops the dough from leaving dispenser and gives the doughnut its \"hole\" | Plastic | 
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| 006 | Dispenser cup | 1 | 122 | Holds the dough for dispensing | Plastic | 
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| Dough Dispenser Motor Assembly | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 007 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | Plastic | 
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| 008 | Dispenser motor guide | 1 | 11 | Guides the motor\'s movement. Stationary | Plastic | 
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| 009 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | Plastic | 
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| 010 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | 
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| Conveyor Belt Assembly | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 011 | Back housing | 1 | 772 | Protects delicate machinery from the surroundings | Plastic | 
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| 012 | Conveyer belt holder | 2 | 0.5 | Guides and supports the conveyer system in its cycle | Plastic | 100px | |||||||||
| 013 | Doughnut carriage | 4 | 27 | Used to carry doughnuts through the system during operation | Plastic and aluminum alloy | 
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| 014 | Thick Belt gear washers | 2 | 5 | Holds belt gears in place | Steel | 
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| 015 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | 
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| 016 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | 
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| 017 | Conveyor belt | 1 | 123 | Driven by the motor to move doughnuts through system | Plastic | 
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| 018 | Release link | 4 | 1 | Alerts the motor to release the dough | Plastic | 
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| 019 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | 
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| 020 | Yellow Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | Plastic | 
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| 021 | Thin Washer, belt gear | 2 | 2 | Separates the belt gear from back housing | Steel | 
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| 022 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | 
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| Conveyor Belt Motor Assembly | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 023 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | 
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| 024 | Wire guide | 1 | 0.5 | Secures wires to housing | Steel | 
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| Cooking Oil Assembly | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 025 | Oil bath tub and doughnut flipper | 1 | 323 | Fills with oil and becomes very hot. Flipper flips donuts to opposite side | Plastic - oil bath ????-flipper | 
| 025 | Oil bath tub and doughnut flipper | 1 | 323 | Fills with oil and becomes very hot. Flipper flips donuts to opposite side | Plastic - oil bath ????-flipper |
| ||
| 026 | Oil bath supports | 4 | 6 | Holds the oil bath in place | 
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| 027 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | 
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| 028 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | 
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| Front Panel Assembly | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 029 | Drain switch cover | 1 | 12 | Protects from accidently enabling the drain switch | Plastic | 
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| 030 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | 
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| 031 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | 
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| Miscellaneous Components | |||||||||||||||
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | ||||||||
| 032 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | 
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| 033 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | 
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| 034 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | 
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| 035 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | 
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| 036 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | 
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Additional Parts
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
|---|---|---|---|---|---|---|---|
| A001 | Screw type 1 | 6 | 1.25 | Holds housing together | ???? | ||
| A002 | Screw type 2 | 2 | 0.5 | Secures motor cover | ???? | ||
| A003 | Screw type 3 | 8 | 1 | Connects feet to housing | ???? | ||
| A004 | Screw type 4 | 2 | 0.75 | Connects dispenser motor latch to housing | ???? | ||
| A005 | Screw type 5 | 2 | 0.5 | Connects conveyer belt holder to the housing | ???? | ||
| A006 | Screw type 6 | 2 | 1 | Connects belt guides to the housing | ???? | ||
| A007 | Screw type 7 | 2 | ???? | Welded into oil bath tub to secure heating element | ???? | ||
| A008 | Screw type 8 | 2 | 0.5 | Connects temperature controller bracket to ???? | ???? | ||
| A009 | Screw type 9 | 1 | 0.5 | Connects wire bracket to housing | ???? | ||
| A010 | Nut type 1 | 2 | 0.5 | On the end of screw type 8 | ???? |
Assembly Diagrams
| Dough Dispenser Cup Assembly |
|---|
|
| Dough Dispenser Motor Assembly |
| Image:Dough Dispenser Motor Assembly.jpg |
| Conveyor Belt Assembly |
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| Conveyor Belt Motor Assembly |
| Image:Conveyor Bent Motor Assembly.jpg |
| Cooking Oil Assembly |
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| Front Panel Assembly |
|
