Doughnut maker
From DDL Wiki
(Difference between revisions)
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(→Main Components) |
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 001||Dispenser spring||1||1||Keeps dispenser closed when not in use||Steel||||[[Image:001.jpg | | + | | 001||Dispenser spring||1||1||Keeps dispenser closed when not in use||Steel||||[[Image:001.jpg | 100x100px]] |
|- | |- | ||
- | | 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||||[[Image:002.jpg | | + | | 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||||[[Image:002.jpg | 100x100px]] |
|- | |- | ||
- | | 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||||[[Image:003.jpg | | + | | 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||||[[Image:003.jpg | 100x100px]] |
|- | |- | ||
- | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:004_1.jpg | | + | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||||[[Image:004_1.jpg | 100x100px]] |
|- | |- | ||
- | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its \"hole\"||Plastic||||[[Image:006.jpg | | + | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its \"hole\"||Plastic||||[[Image:006.jpg | 100x100px]] |
|- | |- | ||
- | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg | | + | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||||[[Image:005.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Dough Dispenser Motor Assembly | ! colspan="8" style="background:#efefef;" | Dough Dispenser Motor Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 007||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||||[[Image:012.jpg | | + | | 007||Doughnut dispenser motor cover||1||52||Gives access to and protects the motor||Plastic||||[[Image:012.jpg | 100x100px]] |
|- | |- | ||
- | | 008||Dispenser motor guide||1||11||Guides the motor\'s movement. Stationary||Plastic||||[[Image:020.jpg | | + | | 008||Dispenser motor guide||1||11||Guides the motor\'s movement. Stationary||Plastic||||[[Image:020.jpg | 100x100px]] |
|- | |- | ||
- | | 009||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||||[[Image:014.jpg | | + | | 009||Dispenser motor latch||1||4||Secures and aligns the motor dispenser assembly||Plastic||||[[Image:014.jpg | 100x100px]] |
|- | |- | ||
- | | 010||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | | + | | 010||Motor rotational output||1||4||Connects to the motor and rotates with it||Plastic||||[[Image:021.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly | ! colspan="8" style="background:#efefef;" | Conveyor Belt Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 011||Back housing||1||772||Protects delicate machinery from the surroundings||Plastic||||[[Image:032.jpg | | + | | 011||Back housing||1||772||Protects delicate machinery from the surroundings||Plastic||||[[Image:032.jpg | 100x100px]] |
|- | |- | ||
- | | 012||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||||[[Image:021_1.jpg | | + | | 012||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||||[[Image:021_1.jpg | 100x100px]] |
|- | |- | ||
- | | 013||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic and aluminum alloy||||[[Image:022.jpg | | + | | 013||Doughnut carriage||4||27||Used to carry doughnuts through the system during operation||Plastic and aluminum alloy||||[[Image:022.jpg | 100x100px]] |
|- | |- | ||
- | | 014||Thick Belt gear washers||2||5||Holds belt gears in place||Steel||||[[Image:023_1.jpg | | + | | 014||Thick Belt gear washers||2||5||Holds belt gears in place||Steel||||[[Image:023_1.jpg | 100x100px]] |
|- | |- | ||
- | | 015||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | | + | | 015||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100x100px]] |
|- | |- | ||
- | | 016||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | | + | | 016||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | 100x100px]] |
|- | |- | ||
- | | 017||Conveyor belt||1||123||Driven by the motor to move doughnuts through system||Plastic||||[[Image:026.jpg | | + | | 017||Conveyor belt||1||123||Driven by the motor to move doughnuts through system||Plastic||||[[Image:026.jpg | 100x100px]] |
|- | |- | ||
- | | 018||Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | | + | | 018||Release link||4||1||Alerts the motor to release the dough||Plastic||||[[Image:027.jpg | 100x100px]] |
|- | |- | ||
- | | 019||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | | + | | 019||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100x100px]] |
|- | |- | ||
- | | 020||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | | + | | 020||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | 100x100px]] |
|- | |- | ||
- | | 021||Thin Washer, belt gear||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | | + | | 021||Thin Washer, belt gear||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | 100x100px]] |
|- | |- | ||
- | | 022||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | | + | | 022||Belt motor gear||1||14||Translates motion from motor to conveyor belt||Plastic||||[[Image:031.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Conveyor Belt Motor Assembly | ! colspan="8" style="background:#efefef;" | Conveyor Belt Motor Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 023||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | | + | | 023||Drive gear 2||1||4||Moved by the motor and translates motion to conveyor gear||Plastic||||[[Image:036.jpg | 100x100px]] |
|- | |- | ||
- | | 024||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037.jpg | | + | | 024||Wire guide||1||0.5||Secures wires to housing||Steel||||[[Image:037.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Cooking Oil Assembly | ! colspan="8" style="background:#efefef;" | Cooking Oil Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 025||doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | | + | | 025||doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]] |
|- | |- | ||
- | | 025||Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[image]| | + | | 025||Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[image]| 100x100px]] |
|- | |- | ||
- | | 026||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | | + | | 026||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]] |
|- | |- | ||
- | | 027||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | | + | | 027||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | 100x100px]] |
|- | |- | ||
- | | 028||Oil collection tray||1||237||Collects the oil that drains after use||Plastic||||[[Image:017.jpg | | + | | 028||Oil collection tray||1||237||Collects the oil that drains after use||Plastic||||[[Image:017.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Front Panel Assembly | ! colspan="8" style="background:#efefef;" | Front Panel Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 029||Drain switch cover||1||12||Protects from accidently enabling the drain switch||Plastic||||[[Image:015.jpg | | + | | 029||Drain switch cover||1||12||Protects from accidently enabling the drain switch||Plastic||||[[Image:015.jpg | 100x100px]] |
|- | |- | ||
- | | 030||Top window 1||1||55||Allows heat to escape when opened during production||Plastic||||[[Image:016.jpg | | + | | 030||Top window 1||1||55||Allows heat to escape when opened during production||Plastic||||[[Image:016.jpg | 100x100px]] |
|- | |- | ||
- | | 031||Top window 2||1||123||Cannot be opened. Allows user to view doughnut production||Plastic||||[[Image:018.jpg | | + | | 031||Top window 2||1||123||Cannot be opened. Allows user to view doughnut production||Plastic||||[[Image:018.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Miscellaneous Components | ! colspan="8" style="background:#efefef;" | Miscellaneous Components | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 032||Power cord||1||107||Connects to the outlet and supplies power to the machine||N/A||||[[Image:007.jpg | | + | | 032||Power cord||1||107||Connects to the outlet and supplies power to the machine||N/A||||[[Image:007.jpg | 100x100px]] |
|- | |- | ||
- | | 033||Measuring cup||1||27||Used to measure out correct amount of ingredients||Plastic||||[[Image:008.jpg | | + | | 033||Measuring cup||1||27||Used to measure out correct amount of ingredients||Plastic||||[[Image:008.jpg | 100x100px]] |
|- | |- | ||
- | | 034||Doughnut slide||1||36||Removes doughnut from machine and into the doughnut bin||Plastic||||[[Image:009.jpg | | + | | 034||Doughnut slide||1||36||Removes doughnut from machine and into the doughnut bin||Plastic||||[[Image:009.jpg | 100x100px]] |
|- | |- | ||
- | | 035||Doughnut bin with oil drain||1||100||Collects doughnuts after production and drains oil off doughnuts after production||Plastic||||[[Image:010.jpg | | + | | 035||Doughnut bin with oil drain||1||100||Collects doughnuts after production and drains oil off doughnuts after production||Plastic||||[[Image:010.jpg | 100x100px]] |
|- | |- | ||
- | | 036||Doughnut cover feet||4||3||Contacts surface||Plastic||||[[Image:013.jpg | | + | | 036||Doughnut cover feet||4||3||Contacts surface||Plastic||||[[Image:013.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Oil Drain Assembly | ! colspan="8" style="background:#efefef;" | Oil Drain Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 032||Adjustment Knobs||3||6||Used to adjust temperature and operate dough dispensor||Plastic||||[[Image:037.jpg | | + | | 032||Adjustment Knobs||3||6||Used to adjust temperature and operate dough dispensor||Plastic||||[[Image:037.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Drain lever||1||6||Used for securing swith in both positions||Plastic||||[[Image:038.jpg | | + | | 032||Drain lever||1||6||Used for securing swith in both positions||Plastic||||[[Image:038.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Dial connector||1||3||Translates knob movement through the housing||Plastic||||[[Image:039.jpg | | + | | 032||Dial connector||1||3||Translates knob movement through the housing||Plastic||||[[Image:039.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Knob housing||1||32||Protects oil drain components and user||Plastic||||[[Image:040.jpg | | + | | 032||Knob housing||1||32||Protects oil drain components and user||Plastic||||[[Image:040.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Oil drain valve mount||1||4||Mounts the drain in appropriate location||Plastic||||[[Image:041.jpg | | + | | 032||Oil drain valve mount||1||4||Mounts the drain in appropriate location||Plastic||||[[Image:041.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Oil drain valve||1||33||Controls the flow of the oil||Brass||||[[Image:042.jpg | | + | | 032||Oil drain valve||1||33||Controls the flow of the oil||Brass||||[[Image:042.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Oil drain tube||1||2||Channels the flow of the oil||Rubber/Plastic||||[[Image:043.jpg | | + | | 032||Oil drain tube||1||2||Channels the flow of the oil||Rubber/Plastic||||[[Image:043.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Oil drain tube clamp||2||.5||Secures the tube onto the valve and drain||Steel||||[[Image:044.jpg | | + | | 032||Oil drain tube clamp||2||.5||Secures the tube onto the valve and drain||Steel||||[[Image:044.jpg | 100x100px]] |
|- | |- | ||
! colspan="8" style="background:#efefef;" | Dispenser Motor Assembly | ! colspan="8" style="background:#efefef;" | Dispenser Motor Assembly | ||
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!Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | ||
|- | |- | ||
- | | 032||Dispensor switch housing||1||4||Positions switch to alert for dough release||Plastic||||[[Image:045.jpg | | + | | 032||Dispensor switch housing||1||4||Positions switch to alert for dough release||Plastic||||[[Image:045.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Dispensor motor||1||204||Drives the dispensor assembly||N/A||||[[Image:046.jpg | | + | | 032||Dispensor motor||1||204||Drives the dispensor assembly||N/A||||[[Image:046.jpg | 100x100px] |
|- | |- | ||
- | | 032||Dispensor motor housing||1||113||Houses and protects the dispensor motor assembly||Plastic||||[[Image:047.jpg | | + | | 032||Dispensor motor housing||1||113||Houses and protects the dispensor motor assembly||Plastic||||[[Image:047.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Motor switch holder||1||10||Holds the switch and cradels the motor||Plastic||||[[Image:048.jpg | | + | | 032||Motor switch holder||1||10||Holds the switch and cradels the motor||Plastic||||[[Image:048.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||||[[Image:049.jpg | | + | | 032||Switch cover||1||23||Covers and protects the two switch connected to the housing||Plastic||||[[Image:049.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Front panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:050.jpg | | + | | 032||Front panel||1||1160||Protects the inside machinery from the outside||Plastic||||[[Image:050.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||||[[Image:051_1.jpg | | + | | 032||Conveyor belt motor||1||219||Drives the conveyor belt assembly||N/A||||[[Image:051_1.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||||[[Image:052.jpg | | + | | 032||Conveyor motor switch 1||2||23||Connects and controls dials||N/A||||[[Image:052.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||||[[Image:053.jpg | | + | | 032||Dispenser motor switch 1||1||5||Alerts for dough release||N/A||||[[Image:053.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||||[[Image:054.jpg | | + | | 032||Dispenser motor switch 2||1||5||Halts the dispensing process||N/A||||[[Image:054.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Capacitor||2||5||Stores electrical charge||N/A||||[[Image:055.jpg | | + | | 032||Capacitor||2||5||Stores electrical charge||N/A||||[[Image:055.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Power jack||1||15||Connects to power cord||N/A||||[[Image:056.jpg | | + | | 032||Power jack||1||15||Connects to power cord||N/A||||[[Image:056.jpg | 100x100px]] |
|- | |- | ||
- | | 032||Power jack housing||1||5||Covers and protects the power jack||Plastic||||[[Image:057.jpg | | + | | 032||Power jack housing||1||5||Covers and protects the power jack||Plastic||||[[Image:057.jpg | 100x100px]] |
|} | |} | ||
Revision as of 10:40, 13 September 2009
Contents |
Executive Summary
Bill of Materials
Main Components
Additional Parts
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
---|---|---|---|---|---|---|---|
A001 | Screw type 1 | 6 | 1.25 | Holds housing together | ???? | ||
A002 | Screw type 2 | 2 | 0.5 | Secures motor cover | ???? | ||
A003 | Screw type 3 | 8 | 1 | Connects feet to housing | ???? | ||
A004 | Screw type 4 | 2 | 0.75 | Connects dispenser motor latch to housing | ???? | ||
A005 | Screw type 5 | 2 | 0.5 | Connects conveyer belt holder to the housing | ???? | ||
A006 | Screw type 6 | 2 | 1 | Connects belt guides to the housing | ???? | ||
A007 | Screw type 7 | 2 | ???? | Welded into oil bath tub to secure heating element | ???? | ||
A008 | Screw type 8 | 2 | 0.5 | Connects temperature controller bracket to ???? | ???? | ||
A009 | Screw type 9 | 1 | 0.5 | Connects wire bracket to housing | ???? | ||
A010 | Nut type 1 | 2 | 0.5 | On the end of screw type 8 | ???? |
Assembly Diagrams
Dough Dispenser Cup Assembly |
---|
Dough Dispenser Motor Assembly |
Image:Dough Dispenser Motor Assembly.jpg |
Conveyor Belt Assembly |
Conveyor Belt Motor Assembly |
Image:Conveyor Bent Motor Assembly.jpg |
Cooking Oil Assembly |
Front Panel Assembly |