Doughnut maker
From DDL Wiki
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| 025||doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]] | | 025||doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]] | ||
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- | | 025||Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[ | + | | 025||Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[[Image:033_1 | 100x100px]] |
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| 026||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]] | | 026||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]] |
Revision as of 10:42, 13 September 2009
Contents |
Executive Summary
Bill of Materials
Main Components
Dough Dispenser Cup Assembly | ||||||||
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
001 | Dispenser spring | 1 | 1 | Keeps dispenser closed when not in use | Steel | |||
002 | Dispenser support | 1 | 19 | Guides the plunger for straight release | Plastic | |||
003 | Dispenser plunger | 1 | 9 | Pushes the dough from the cup into the machine | Plastic | |||
004 | Dispenser funnel | 1 | 27 | Guides the dough to the hole in the cup | Plastic | |||
005 | Dispenser stop | 1 | 4 | Stops the dough from leaving dispenser and gives the doughnut its \"hole\" | Plastic | |||
006 | Dispenser cup | 1 | 122 | Holds the dough for dispensing | Plastic | |||
Dough Dispenser Motor Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
007 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | Plastic | |||
008 | Dispenser motor guide | 1 | 11 | Guides the motor\'s movement. Stationary | Plastic | |||
009 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | Plastic | |||
010 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | |||
Conveyor Belt Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
011 | Back housing | 1 | 772 | Protects delicate machinery from the surroundings | Plastic | |||
012 | Conveyer belt holder | 2 | 0.5 | Guides and supports the conveyor system in its cycle | Plastic | |||
013 | Doughnut carriage | 4 | 27 | Used to carry doughnuts through the system during operation | Plastic and aluminum alloy | |||
014 | Thick Belt gear washers | 2 | 5 | Holds belt gears in place | Steel | |||
015 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | |||
016 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | |||
017 | Conveyor belt | 1 | 123 | Driven by the motor to move doughnuts through system | Plastic | |||
018 | Release link | 4 | 1 | Alerts the motor to release the dough | Plastic | |||
019 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | |||
020 | Yellow Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | Plastic | |||
021 | Thin Washer, belt gear | 2 | 2 | Separates the belt gear from back housing | Steel | |||
022 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | |||
Conveyor Belt Motor Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
023 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | |||
024 | Wire guide | 1 | 0.5 | Secures wires to housing | Steel | |||
Cooking Oil Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
025 | doughnut flipper | 1 | 10 | Flips donuts to opposite side | Steel | |||
025 | Oil bath tub | 1 | 313 | Fills with oil and becomes very hot. | Aluminum Alloy | Image:033 1 | ||
026 | Oil bath supports | 4 | 6 | Holds the oil bath in place | ||||
027 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | Steel | Stamping | ||
028 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | |||
Front Panel Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
029 | Drain switch cover | 1 | 12 | Protects from accidently enabling the drain switch | Plastic | |||
030 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | Plastic | |||
031 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | Plastic | |||
Miscellaneous Components | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
032 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | N/A | |||
033 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | |||
034 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | |||
035 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | |||
036 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | |||
Oil Drain Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
032 | Adjustment Knobs | 3 | 6 | Used to adjust temperature and operate dough dispensor | Plastic | |||
032 | Drain lever | 1 | 6 | Used for securing swith in both positions | Plastic | |||
032 | Dial connector | 1 | 3 | Translates knob movement through the housing | Plastic | |||
032 | Knob housing | 1 | 32 | Protects oil drain components and user | Plastic | |||
032 | Oil drain valve mount | 1 | 4 | Mounts the drain in appropriate location | Plastic | |||
032 | Oil drain valve | 1 | 33 | Controls the flow of the oil | Brass | |||
032 | Oil drain tube | 1 | 2 | Channels the flow of the oil | Rubber/Plastic | |||
032 | Oil drain tube clamp | 2 | .5 | Secures the tube onto the valve and drain | Steel | |||
Dispenser Motor Assembly | ||||||||
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image | |
032 | Dispensor switch housing | 1 | 4 | Positions switch to alert for dough release | Plastic | |||
032 | Dispensor motor | 1 | 204 | Drives the dispensor assembly | N/A | [[Image:046.jpg | 100x100px] | ||
032 | Dispensor motor housing | 1 | 113 | Houses and protects the dispensor motor assembly | Plastic | |||
032 | Motor switch holder | 1 | 10 | Holds the switch and cradels the motor | Plastic | |||
032 | Switch cover | 1 | 23 | Covers and protects the two switch connected to the housing | Plastic | |||
032 | Front panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | |||
032 | Conveyor belt motor | 1 | 219 | Drives the conveyor belt assembly | N/A | |||
032 | Conveyor motor switch 1 | 2 | 23 | Connects and controls dials | N/A | |||
032 | Dispenser motor switch 1 | 1 | 5 | Alerts for dough release | N/A | |||
032 | Dispenser motor switch 2 | 1 | 5 | Halts the dispensing process | N/A | |||
032 | Capacitor | 2 | 5 | Stores electrical charge | N/A | |||
032 | Power jack | 1 | 15 | Connects to power cord | N/A | |||
032 | Power jack housing | 1 | 5 | Covers and protects the power jack | Plastic |
Additional Parts
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
---|---|---|---|---|---|---|---|
A001 | Screw type 1 | 6 | 1.25 | Holds housing together | ???? | ||
A002 | Screw type 2 | 2 | 0.5 | Secures motor cover | ???? | ||
A003 | Screw type 3 | 8 | 1 | Connects feet to housing | ???? | ||
A004 | Screw type 4 | 2 | 0.75 | Connects dispenser motor latch to housing | ???? | ||
A005 | Screw type 5 | 2 | 0.5 | Connects conveyer belt holder to the housing | ???? | ||
A006 | Screw type 6 | 2 | 1 | Connects belt guides to the housing | ???? | ||
A007 | Screw type 7 | 2 | ???? | Welded into oil bath tub to secure heating element | ???? | ||
A008 | Screw type 8 | 2 | 0.5 | Connects temperature controller bracket to ???? | ???? | ||
A009 | Screw type 9 | 1 | 0.5 | Connects wire bracket to housing | ???? | ||
A010 | Nut type 1 | 2 | 0.5 | On the end of screw type 8 | ???? |
Assembly Diagrams
Dough Dispenser Cup Assembly |
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Dough Dispenser Motor Assembly |
Image:Dough Dispenser Motor Assembly.jpg |
Conveyor Belt Assembly |
Conveyor Belt Motor Assembly |
Image:Conveyor Bent Motor Assembly.jpg |
Cooking Oil Assembly |
Front Panel Assembly |