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Line 72: |
Line 72: |
| |Release link||4||1||Alerts the motor to release the dough||Plastic||Injection molding||[[Image:027.jpg | 100x100px]] | | |Release link||4||1||Alerts the motor to release the dough||Plastic||Injection molding||[[Image:027.jpg | 100x100px]] |
| |- | | |- |
- | | rowspan=2 | 028||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||||[[Image:022_0.jpg | 100x100px]] | + | | rowspan=2 | 028||Doughnut carriage||4||22||Used to carry doughnuts through the system during operation||Aluminum alloy||Punching then Stamping then Welding||[[Image:022_0.jpg | 100x100px]] |
| |- | | |- |
- | |Doughnut carriage arm||4||5||Connects carriage to conveyor belt||Plastic||||[[Image:022_1.jpg | 100x100px]] | + | |Doughnut carriage arm||4||5||Connects carriage to conveyor belt||Plastic||Injection molding||[[Image:022_1.jpg | 100x100px]] |
| |- | | |- |
- | | 029||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||||[[Image:021_1.jpg | 100x100px]] | + | | 029||Conveyer belt holder||2||0.5||Guides and supports the conveyor system in its cycle||Plastic||Injection molding||[[Image:021_1.jpg | 100x100px]] |
| |- | | |- |
- | | 030||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||||[[Image:024.jpg | 100x100px]] | + | | 030||Conveyor belt gear (doughnut side)||1||85||Rotates and moves conveyor belt system||Plastic||Injection molding||[[Image:024.jpg | 100x100px]] |
| |- | | |- |
- | | 031||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||||[[Image:025.jpg | 100x100px]] | + | | 031||Conveyor belt gear (dough side)||1||109||Rotates and moves conveyor belt system||Plastic||Injection molding||[[Image:025.jpg | 100x100px]] |
| |- | | |- |
- | | 032||Belt gear washers, thick||2||5||Holds belt gears in place||Steel||||[[Image:023_1.jpg | 100x100px]] | + | | 032||Belt gear washers, thick||2||5||Holds belt gears in place||Steel||Punching||[[Image:023_1.jpg | 100x100px]] |
| |- | | |- |
- | | 033||Belt gear washers, thin||2||2||Separates the belt gear from back housing||Steel||||[[Image:030.jpg | 100x100px]] | + | | 033||Belt gear washers, thin||2||2||Separates the belt gear from back housing||Steel||Punching||[[Image:030.jpg | 100x100px]] |
| |- | | |- |
- | | 034||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||||[[Image:028.jpg | 100x100px]] | + | | 034||Belt guides||2||14||Guides the belt on lower portion of the cycle||Plastic||Injection molding||[[Image:028.jpg | 100x100px]] |
| |- | | |- |
- | | 035||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||||[[Image:029.jpg | 100x100px]] | + | | 035||Yellow Washer, belt guide||3||0.25||Separates the belt guide from housing||Plastic||Injection molding||[[Image:029.jpg | 100x100px]] |
| |- | | |- |
| ! colspan="8" style="background:#efefef;" | Oil System Assembly | | ! colspan="8" style="background:#efefef;" | Oil System Assembly |
Line 94: |
Line 94: |
| !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image |
| |- | | |- |
- | | rowspan=3 | 036 ||Doughnut flipper||1||10||Flips donuts to opposite side||Steel||||[[Image:033.jpg | 100x100px]] | + | | rowspan=3 | 036 ||Doughnut flipper||1||10||Flips donuts to opposite side||Steel||Punching then Bending||[[Image:033.jpg | 100x100px]] |
| |- | | |- |
- | | Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||||[[Image:033_1.jpg | 100x100px]] | + | | Oil bath tub||1||313||Fills with oil and becomes very hot.||Aluminum Alloy||Drawing then cutting||[[Image:033_1.jpg | 100x100px]] |
| |- | | |- |
- | | Oil bath heating unit||1||||Causes the oil bath tub to become hot.||N/A||||[[Image:033_2.jpg | 100x100px]] | + | | Oil bath heating unit||1||||Causes the oil bath tub to become hot.||N/A||N/A||[[Image:033_2.jpg | 100x100px]] |
| |- | | |- |
- | | 037||Oil bath supports||4||6||Holds the oil bath in place||||||[[Image:034.jpg | 100x100px]] | + | | 037||Oil bath supports||4||6||Holds the oil bath in place||Plastic||Injection molding||[[Image:034.jpg | 100x100px]] |
| |- | | |- |
| | 038||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | 100x100px]] | | | 038||Temperature controller bracket||1||13||Connects heating element to the oil bath||Steel||Stamping||[[Image:035.jpg | 100x100px]] |
Dough Dispenser Cup Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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001 | Dispenser spring | 1 | 1 | Keeps dispenser closed when not in use | Steel | bending |
|
002 | Dispenser support | 1 | 19 | Guides the plunger for straight release | Plastic | Injection molding |
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003 | Dispenser plunger | 1 | 9 | Pushes the dough from the cup into the machine | Plastic | Injection molding |
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004 | Dispenser funnel | 1 | 27 | Guides the dough to the hole in the cup | Plastic | Injection molding |
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005 | Dispenser stop | 1 | 4 | Stops the dough from leaving dispenser and gives the doughnut its \"hole\" | Plastic | Injection molding |
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006 | Dispenser cup | 1 | 122 | Holds the dough for dispensing | Plastic | Injection molding |
|
Dispenser Motor and Conveyer Motor Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
|
007 | Switch cover | 1 | 23 | Covers and protects the two switch connected to the housing | Plastic | Injection molding |
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008 | Dispenser motor | 1 | 204 | Drives the dispenser assembly | N/A | N/A |
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009 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | Injection molding |
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010 | Dispenser motor guide | 1 | 11 | Guides the motor's movement. Stationary | Plastic | Injection molding |
|
011 | Dispenser motor housing | 1 | 113 | Houses and protects the dispenser motor assembly | Plastic | Injection molding |
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012 | Dispenser motor switch 1 | 1 | 5 | Alerts for dough release | N/A | N/A |
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013 | Dispenser motor switch 2 | 1 | 5 | Halts the dispensing process | N/A | N/A |
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014 | Dispenser switch housing | 1 | 4 | Positions switch to alert for dough release | Plastic | Injection molding |
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015 | Capacitor | 2 | 5 | Stores electrical charge | N/A | N/A |
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016 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | Plastic | Injection molding |
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017 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | Plastic | Injection molding |
|
018 | Conveyor belt motor | 1 | 219 | Drives the conveyor belt assembly | N/A | N/A |
|
019 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | Injection molding |
|
020 | Conveyor motor switch 1 | 2 | 23 | Connects and controls dials | N/A | N/A |
|
021 | Motor switch holder | 1 | 10 | Holds the switch and cradles the motor | Plastic | Injection molding |
|
022 | Adjustment Knob | 2 | 6 | Used to open and close the oil drain. | Plastic | Injection molding |
|
023 | Wire guide | 1 | 0.5 | Secures wires to housing | Steel | Stamping |
|
024 | Power jack | 1 | 15 | Connects to power cord | N/A | N/A |
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025 | Power jack housing | 1 | 5 | Covers and protects the power jack | Plastic | Injection molding |
|
Conveyor Belt Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
|
026 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | Injection molding |
|
027 | Conveyor belt link assembly (60 links with 60 rivets) | 1 | 123 | Driven by the motor to move doughnuts through system. | Plastic | Injection molding |
|
Release link | 4 | 1 | Alerts the motor to release the dough | Plastic | Injection molding |
|
028 | Doughnut carriage | 4 | 22 | Used to carry doughnuts through the system during operation | Aluminum alloy | Punching then Stamping then Welding |
|
Doughnut carriage arm | 4 | 5 | Connects carriage to conveyor belt | Plastic | Injection molding |
|
029 | Conveyer belt holder | 2 | 0.5 | Guides and supports the conveyor system in its cycle | Plastic | Injection molding |
|
030 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | Injection molding |
|
031 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | Injection molding |
|
032 | Belt gear washers, thick | 2 | 5 | Holds belt gears in place | Steel | Punching |
|
033 | Belt gear washers, thin | 2 | 2 | Separates the belt gear from back housing | Steel | Punching |
|
034 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | Injection molding |
|
035 | Yellow Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | Plastic | Injection molding |
|
Oil System Assembly
|
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
|
036 | Doughnut flipper | 1 | 10 | Flips donuts to opposite side | Steel | Punching then Bending |
|
Oil bath tub | 1 | 313 | Fills with oil and becomes very hot. | Aluminum Alloy | Drawing then cutting |
|
Oil bath heating unit | 1 | | Causes the oil bath tub to become hot. | N/A | N/A |
|
037 | Oil bath supports | 4 | 6 | Holds the oil bath in place | Plastic | Injection molding |
|
038 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | Steel | Stamping |
|
039 | ???? | 1 | ?? | ???? | N/A | N/A |
|
040 | Knob housing | 1 | 32 | Protects oil drain components and user | Plastic | |
|
041 | Drain switch cover | 1 | 12 | Protects from accidentally enabling the drain switch | Plastic | |
|
042 | Adjustment Knob | 1 | 6 | Used to open and close the oil drain. | Plastic | |
|
043 | Dial connector | 1 | 3 | Translates knob movement through the housing | Plastic | |
|
044 | Drain lever | 1 | 6 | Used for securing switch in both positions | Plastic | |
|
045 | Oil drain valve mount | 1 | 4 | Mounts the drain in appropriate location | Plastic | |
|
046 | Oil drain valve | 1 | 33 | Controls the flow of the oil | Brass | |
|
047 | Oil drain tube | 1 | 2 | Channels the flow of the oil | Rubber/Plastic | |
|
048 | Oil drain tube clamp | 2 | .5 | Secures the tube onto the valve and drain | Steel | |
|
049 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | |
|
050 | Oil collection tray guide | 1 | 7 | Guides the oil collection tray into place. | Plastic | |
|
Exterior Panel Assembly
|
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
|
051 | Front panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | |
|
052 | Back panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | |
|
053 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | Plastic | |
|
054 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | Plastic | |
|
Miscellaneous Components
|
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
|
055 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | N/A | |
|
056 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | |
|
057 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | |
|
058 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | |
|
059 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | |
|