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| {| class="wikitable" border="1" cellspacing="0" align="center" style="text-align:center" | | {| class="wikitable" border="1" cellspacing="0" align="center" style="text-align:center" |
- | ! colspan="9" style="background:#efefef;" | Dough Dispenser Cup Assembly | + | ! colspan="9" style="background:#efefef;" | External Gun Assembly |
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| !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image | | !Part Number !! Name !! QTY !! Weight (g) !! Function !! Material !! Manufacturing Process !! Image |
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Line 12: |
| | 001||Shell:side A||1||110.5||Cases the assembly together||Plastic||Injection molding||[[Image:1.jpg | 100x100px]] | | | 001||Shell:side A||1||110.5||Cases the assembly together||Plastic||Injection molding||[[Image:1.jpg | 100x100px]] |
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- | | 002||Dispenser support||1||19||Guides the plunger for straight release||Plastic||Injection molding||[[Image:002_1.jpg | 100x100px]] | + | | 002||Shell:side B||1||110.9||Holds sub-assemblies together||Plastic||Injection molding||[[Image:002_1.jpg | 100x100px]] |
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- | | 003||Dispenser plunger||1||9||Pushes the dough from the cup into the machine||Plastic||Injection molding||[[Image:003.jpg | 100x100px]] | + | | 003||Shell:nozzle ring||1||1.2||Cases the nozzle assembly and the assembly shell together||Plastic||Injection molding||[[Image:003.jpg | 100x100px]] |
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- | | 004||Dispenser funnel||1||27||Guides the dough to the hole in the cup||Plastic||Injection molding||[[Image:004_1.jpg | 100x100px]] | + | | 004||Reservoir Release:switch||1||0.5||Releases the reservoir from the body||Plastic||Compression molding||[[Image:004_1.jpg | 100x100px]] |
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- | | 005||Dispenser stop||1||4||Stops the dough from leaving dispenser and gives the doughnut its "hole"||Plastic||Injection molding||[[Image:006.jpg | 100x100px]] | + | | 005||Reservoir Release:slider||1||0.4||Guides the path of the release switch||Plastic||Injection molding||[[Image:006.jpg | 100x100px]] |
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- | | 006||Dispenser cup||1||122||Holds the dough for dispensing ||Plastic||Injection molding||[[Image:005.jpg | 100x100px]] | + | | 006||Reservoir Release:spring||1||0.3||Creates elastic movement of the release switch ||Plastic||Injection molding||[[Image:005.jpg | 100x100px]] |
| + | |- |
| + | | 007||Reservoir Release:retaining plate||1||0.2||Glued to the shell side A to hold the reservoir release sub-assembly together||Plastic||Compression molding |
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| ! colspan="8" style="background:#efefef;" | Dispenser Motor and Conveyer Motor Assembly | | ! colspan="8" style="background:#efefef;" | Dispenser Motor and Conveyer Motor Assembly |
External Gun Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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001 | Shell:side A | 1 | 110.5 | Cases the assembly together | Plastic | Injection molding |
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002 | Shell:side B | 1 | 110.9 | Holds sub-assemblies together | Plastic | Injection molding |
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003 | Shell:nozzle ring | 1 | 1.2 | Cases the nozzle assembly and the assembly shell together | Plastic | Injection molding |
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004 | Reservoir Release:switch | 1 | 0.5 | Releases the reservoir from the body | Plastic | Compression molding |
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005 | Reservoir Release:slider | 1 | 0.4 | Guides the path of the release switch | Plastic | Injection molding |
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006 | Reservoir Release:spring | 1 | 0.3 | Creates elastic movement of the release switch | Plastic | Injection molding |
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007 | Reservoir Release:retaining plate | 1 | 0.2 | Glued to the shell side A to hold the reservoir release sub-assembly together | Plastic | Compression molding
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Dispenser Motor and Conveyer Motor Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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007 | Doughnut Dispenser Motor Casing | 1 | 23 | Covers and protects the two switches connected to the housing | Plastic | Injection molding |
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008 | Dispenser motor | 1 | 204 | Drives the dispenser assembly | N/A | Purchased part |
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009 | Motor rotational output | 1 | 4 | Connects to the motor and rotates with it | Plastic | Injection molding |
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010 | Dispenser motor guide | 1 | 11 | Moved by motor to push the dispenser spring down | Plastic | Injection molding |
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011 | Dispenser motor housing | 1 | 113 | Houses and protects the dispenser motor assembly | Plastic | Injection molding |
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012 | Dispenser motor switch 1 | 1 | 5 | Alerts for dough release | N/A | Purchased part |
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013 | Dispenser motor switch 2 | 1 | 5 | Halts the dispensing process | N/A | Purchased part |
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014 | Dispenser switch housing | 1 | 4 | Positions switch to alert for dough release | Plastic | Injection molding |
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015 | Capacitor | 2 | 5 | Stores electrical charge | N/A | Purchased part |
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016 | Doughnut dispenser motor cover | 1 | 52 | Gives access to and protects the motor | Plastic | Injection molding |
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017 | Dispenser motor latch | 1 | 4 | Secures and aligns the motor dispenser assembly | Plastic | Injection molding |
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018 | Conveyor belt motor | 1 | 219 | Drives the conveyor belt assembly | N/A | Purchased part |
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019 | Drive gear 2 | 1 | 4 | Moved by the motor and translates motion to conveyor gear | Plastic | Injection molding |
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020 | Conveyor motor switch 1 | 2 | 23 | Connects and controls dials | N/A | Purchased part |
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021 | Motor switch holder | 1 | 10 | Holds the switch and cradles the motor | Plastic | Injection molding |
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022 | Adjustment Knob | 2 | 6 | Used to open and close the oil drain. | Plastic | Injection molding |
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023 | Wire guide | 1 | 0.5 | Secures wires to housing | Steel | Stamping |
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024 | Power jack | 1 | 15 | Connects to power cord | N/A | Purchased part |
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025 | Power jack housing | 1 | 5 | Covers and protects the power jack | Plastic | Injection molding |
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Conveyor Belt Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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026 | Belt motor gear | 1 | 14 | Translates motion from motor to conveyor belt | Plastic | Injection molding |
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027 | Conveyor belt link sub-assembly | 60 links with 60 rivets | 127 | Driven by the motor to move doughnuts through system. | Plastic | Injection molding |
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4 | Alerts the motor to release the dough | Plastic | Injection molding |
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028 | Doughnut carriage sub-assembly | 4 | 27 | Used to carry doughnuts through the system during operation | Aluminum alloy | Punching then Stamping then Welding |
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4 | Connects carriage to conveyor belt | Plastic | Injection molding |
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029 | Conveyor belt holder | 2 | 0.5 | Guides and supports the conveyor system in its cycle | Plastic | Injection molding |
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030 | Conveyor belt gear (doughnut side) | 1 | 85 | Rotates and moves conveyor belt system | Plastic | Injection molding |
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031 | Conveyor belt gear (dough side) | 1 | 109 | Rotates and moves conveyor belt system | Plastic | Injection molding |
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032 | Belt gear washers, thick | 2 | 5 | Holds belt gears in place | Steel | Punching |
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033 | Belt gear washers, thin | 2 | 2 | Separates the belt gear from back housing | Steel | Punching |
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034 | Belt guides | 2 | 14 | Guides the belt on lower portion of the cycle | Plastic | Injection molding |
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035 | Yellow Washer, belt guide | 3 | 0.25 | Separates the belt guide from housing | Plastic | Injection molding |
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Oil System Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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036 | Oil bath sub-assembly | 1 | 323 | Flips donuts to opposite side | Steel | Cut then drawn |
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1 | Fills with oil and becomes very hot. | Aluminum Alloy | Drawing then cutting |
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1 | Causes the oil bath tub to become hot. | N/A | Purchased part |
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037 | Oil bath supports | 4 | 6 | Holds the oil bath in place | Plastic | Injection molding |
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038 | Temperature controller bracket | 1 | 13 | Connects heating element to the oil bath | Steel | Stamping |
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039 | Temperature controller | 1 | 20 | Regulates the heating element | N/A | Purchased part |
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040 | Knob housing | 1 | 32 | Protects oil drain components and user | Plastic | Injection molding |
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041 | Drain switch cover | 1 | 12 | Protects from accidentally enabling the drain switch | Plastic | Injection molding |
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042 | Adjustment Knob | 1 | 6 | Used to open and close the oil drain. | Plastic | Injection molding |
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043 | Dial connector | 1 | 3 | Translates knob movement through the housing | Plastic | Injection molding |
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044 | Drain lever | 1 | 6 | Used for securing switch in both positions | Plastic | Injection molding |
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045 | Oil drain valve mount | 1 | 4 | Mounts the drain in appropriate location | Plastic | Injection molding |
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046 | Oil drain valve | 1 | 33 | Controls the flow of the oil | Brass | Purchased part |
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047 | Oil drain tube | 1 | 2 | Channels the flow of the oil | Rubber | Purchased part |
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048 | Oil drain tube clamp | 2 | .5 | Secures the tube onto the valve and drain | Steel | Purchased part |
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049 | Oil collection tray | 1 | 237 | Collects the oil that drains after use | Plastic | Injection molding |
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050 | Oil collection tray guide | 1 | 7 | Guides the oil collection tray into place. | Plastic | Injection molding |
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Exterior Panel Assembly
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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051 | Front panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | Injection molding |
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052 | Back panel | 1 | 1160 | Protects the inside machinery from the outside | Plastic | Injection molding |
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053 | Top window 1 | 1 | 55 | Allows heat to escape when opened during production | Plastic | Injection molding |
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054 | Top window 2 | 1 | 123 | Cannot be opened. Allows user to view doughnut production | Plastic | Injection molding |
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Miscellaneous Components
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Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image
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055 | Power cord | 1 | 107 | Connects to the outlet and supplies power to the machine | N/A | Purchased part |
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056 | Measuring cup | 1 | 27 | Used to measure out correct amount of ingredients | Plastic | Injection molding |
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057 | Doughnut slide | 1 | 36 | Removes doughnut from machine and into the doughnut bin | Plastic | Injection molding |
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058 | Doughnut bin with oil drain | 1 | 100 | Collects doughnuts after production and drains oil off doughnuts after production | Plastic | Injection molding |
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059 | Doughnut cover feet | 4 | 3 | Contacts surface | Plastic | Injection molding |
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With relation to the Saturator water gun, there are two major consumers: parents who are buying the water gun, and children who will be playing with it. The needs and requirements of these two consumers are drastically different as shown below.