Scooter
From DDL Wiki
(Difference between revisions)
Line 1: | Line 1: | ||
Back to [[ED2|class page]] | Back to [[ED2|class page]] | ||
- | '''Table: | + | ==Bill of Materials== |
+ | |||
+ | '''Table: Front Wheel Subassembly''' | ||
{| border="1" | {| border="1" | ||
|- | |- | ||
! Part No. | ! Part No. | ||
! Part Name | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
! Manufacturing Process | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 01 | ||
+ | |align="center" | Washer | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Stamped | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 02 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 03 | ||
+ | |align="center" | Pin Nut | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 04 | ||
+ | |align="center" | Bearing | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 05 | ||
+ | |align="center" | Bushing | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 06 | ||
+ | |align="center" | Wheel | ||
+ | |align="center" | Plastic/Rubber | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 3.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Shock and Wheel Attachment Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
! Material | ! Material | ||
+ | ! Quantity | ||
! Function | ! Function | ||
- | ! Weight | + | ! Weight (oz) |
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
! Picture | ! Picture | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 07 |
|align="center" | Washer | |align="center" | Washer | ||
- | |align="center" | | + | |align="center" | Plastic |
- | |align="center" | | + | |align="center" | 2 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | <0.1 |
- | | | + | |align="center" | |
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 08 | ||
+ | |align="center" | Disk | ||
+ | |align="center" | Aluminum | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Stamped | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 09 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 10 | ||
+ | |align="center" | Pin Nut | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.6 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 11 | ||
+ | |align="center" | Washer | ||
+ | |align="center" | Metal | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Stamped | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 12 | ||
+ | |align="center" | Shock | ||
+ | |align="center" | Rubber | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 1.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 13 | ||
+ | |align="center" | Wheel Bracket | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 4.4 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 14 | ||
+ | |align="center" | Suspension Bracket | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Lower Tube Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 15 | ||
+ | |align="center" | Threaded Tube | ||
+ | |align="center" | Chromium plated Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 9.6 | ||
+ | | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 16 | ||
+ | |align="center" | Bearing | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 17 | ||
+ | |align="center" | Bearing Track | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 1.2 | ||
+ | |align="center" | 4.5cm OD, 2.5cm ID | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 18 | ||
+ | |align="center" | Nut | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.7 | ||
+ | |align="center" | 3.2cm OD, 2.6cm ID | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 19 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.3 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 20 | ||
+ | |align="center" | Collar | ||
+ | |align="center" | Aluminum | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.5 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Collapsing Mechanism Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 21 | ||
+ | |align="center" | Cover | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 2 | ||
+ | |align="center" | Decorative Cover | ||
+ | |align="center" | 0.4 | ||
+ | | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 22 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 23 | ||
+ | |align="center" | Containment Tube | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 10.3 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 24 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | M3x8 | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 25 | ||
+ | |align="center" | C-Clips | ||
+ | |align="center" | | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 26 | ||
+ | |align="center" | Pin | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | Locks on Frame | ||
+ | |align="center" | 0.6 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 27 | ||
+ | |align="center" | Spring Tensioner | ||
+ | |align="center" | | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.8 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 28 | ||
+ | |align="center" | Edge Protector | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 29 | ||
+ | |align="center" | Guide | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 2 | ||
+ | |align="center" | Keeps Spring Tensioner from rotating | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 30 | ||
+ | |align="center" | Spring | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 31 | ||
+ | |align="center" | Lever | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | To initiate collapsing | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 32 | ||
+ | |align="center" | Torsional Spring | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | To return lever to lock position | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 33 | ||
+ | |align="center" | Tension Adjuster | ||
+ | |align="center" | | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.3 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 34 | ||
+ | |align="center" | Pin | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.7 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Front Deck Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 35 | ||
+ | |align="center" | Edge Protector | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 36 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 4 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 37 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 4 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 38 | ||
+ | |align="center" | Locking Bracket | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 5.9 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 39 | ||
+ | |align="center" | Underside Clamp | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 2.2 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Rear Wheel Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 04 | ||
+ | |align="center" | Bearing | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 05 | ||
+ | |align="center" | Bushing | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 06 | ||
+ | |align="center" | Wheel | ||
+ | |align="center" | Plastic/Rubber | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 3.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 40 | ||
+ | |align="center" | Wheel Bracket | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 2 | ||
+ | |align="center" | To attach wheel | ||
+ | |align="center" | 0.05 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 41 | ||
+ | |align="center" | Pin Nut | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.5 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 42 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 43 | ||
+ | |align="center" | Wheelie Bar Bracket | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 1.0 | ||
+ | |align="center" | | ||
+ | |align="center" | Stamped | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 44 | ||
+ | |Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 45 | ||
+ | |align="center" | Wheelie Bar | ||
+ | |align="center" | Aluminum | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Top Tube Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 46 | ||
+ | |align="center" | Bottom Tube | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 5.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 47 | ||
+ | |align="center" | Top Tube | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 4.8 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Handle Bar Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 48 | ||
+ | |align="center" | Tube | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 1.2 | ||
+ | |align="center" | | ||
+ | |align="center" | Extuded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 49 | ||
+ | |align="center" | Button Spring | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 50 | ||
+ | |align="center" | Button | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 51 | ||
+ | |align="center" | Grip | ||
+ | |align="center" | Foam | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.5 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 52 | ||
+ | |align="center" | Side Cap | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 2 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.5 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 53 | ||
+ | |align="center" | Cord | ||
+ | |align="center" | Rubber | ||
+ | |align="center" | 1 | ||
+ | |align="center" | Keep handle bars attached to frame | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Top Tube Adjustment Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
+ | |- | ||
+ | |align="center" | 54 | ||
+ | |align="center" | Lever | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 55 | ||
+ | |align="center" | Collar | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.5 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 56 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | 0.4 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 57 | ||
+ | |align="center" | Screw | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | M3x5 | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 58 | ||
+ | |align="center" | Spring | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 59 | ||
+ | |align="center" | Bracket | ||
+ | |align="center" | Plastic | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 60 | ||
+ | |align="center" | Bracket | ||
+ | |align="center" | Steel | ||
+ | |align="center" | 1 | ||
+ | |align="center" | | ||
+ | |align="center" | <0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |- | ||
+ | |align="center" | 61 | ||
+ | |align="center" | ???? | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | 0.1 | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |align="center" | | ||
+ | |} | ||
+ | |||
+ | |||
+ | '''Table: Frame and Brake Subassembly''' | ||
+ | {| border="1" | ||
+ | |- | ||
+ | ! Part No. | ||
+ | ! Part Name | ||
+ | ! Material | ||
+ | ! Quantity | ||
+ | ! Function | ||
+ | ! Weight (oz) | ||
+ | ! Dimensions | ||
+ | ! Manufacturing Process | ||
+ | ! Picture | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 62 |
- | |align="center" | | + | |align="center" | Deck |
- | |align="center" | | + | |align="center" | Aluminum |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | 13.5 |
- | | | + | |align="center" | |
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 63 |
- | |align="center" | | + | |align="center" | Brake |
- | |align="center" | | + | |align="center" | Steel |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | 3.3 |
- | | | + | |align="center" | |
+ | |align="center" | | ||
+ | |align="center" | | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 64 |
- | |align="center" | | + | |align="center" | Nut |
- | |align="center" | | + | |align="center" | Steel |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | 0.1 |
- | | | + | |align="center" | |
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 65 |
- | |align="center" | | + | |align="center" | Torsional Spring |
- | |align="center" | | + | |align="center" | Steel |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | For Brake |
- | |align="center" | | + | |align="center" | 0.2 |
- | | | + | |align="center" | |
+ | |align="center" | Purchased | ||
+ | |align="center" | | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 66 |
- | |align="center" | | + | |align="center" | Rod |
- | |align="center" | | + | |align="center" | Steel |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | 0.4 |
- | | | + | |align="center" | |
+ | |align="center" | Extruded | ||
+ | |align="center" | | ||
|- | |- | ||
- | |align="center" | | + | |align="center" | 67 |
- | |align="center" | | + | |align="center" | Edge Protector |
- | |align="center" | | + | |align="center" | Plastic |
- | |align="center" | | + | |align="center" | 1 |
- | |align="center" | | + | |align="center" | |
- | |align="center" | | + | |align="center" | 0.1 |
- | | | + | |align="center" | |
+ | |align="center" | Molded | ||
+ | |align="center" | | ||
|} | |} |
Revision as of 00:54, 1 February 2012
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Bill of Materials
Table: Front Wheel Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
01 | Washer | Steel | 1 | <0.1 | Stamped | |||
02 | Screw | Steel | 1 | 0.2 | Purchased | |||
03 | Pin Nut | Steel | 1 | 0.4 | Purchased | |||
04 | Bearing | Steel | 2 | 0.4 | Purchased | |||
05 | Bushing | Steel | 1 | 0.1 | Extruded | |||
06 | Wheel | Plastic/Rubber | 1 | 3.4 | Purchased |
Table: Shock and Wheel Attachment Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
07 | Washer | Plastic | 2 | <0.1 | Molded | |||
08 | Disk | Aluminum | 1 | 0.2 | Stamped | |||
09 | Screw | Steel | 1 | 0.2 | Purchased | |||
10 | Pin Nut | Steel | 1 | 0.6 | Purchased | |||
11 | Washer | Metal | 1 | <0.1 | Stamped | |||
12 | Shock | Rubber | 1 | 1.4 | Molded | |||
13 | Wheel Bracket | Steel | 1 | 4.4 | ||||
14 | Suspension Bracket | Plastic | 1 | 0.2 |
Table: Lower Tube Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
15 | Threaded Tube | Chromium plated Steel | 1 | 9.6 | Extruded | |||
16 | Bearing | Steel | 2 | 0.2 | Purchased | |||
17 | Bearing Track | Steel | 1 | 1.2 | 4.5cm OD, 2.5cm ID | |||
18 | Nut | Steel | 1 | 0.7 | 3.2cm OD, 2.6cm ID | Purchased | ||
19 | Screw | Steel | 1 | 0.3 | Purchased | |||
20 | Collar | Aluminum | 1 | 0.5 |
Table: Collapsing Mechanism Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
21 | Cover | Plastic | 2 | Decorative Cover | 0.4 | Molded | ||
22 | Screw | Steel | 2 | <0.1 | Purchased | |||
23 | Containment Tube | Steel | 1 | 10.3 | ||||
24 | Screw | Steel | 1 | 0.1 | M3x8 | Purchased | ||
25 | C-Clips | 2 | <0.1 | |||||
26 | Pin | Steel | 1 | Locks on Frame | 0.6 | |||
27 | Spring Tensioner | 1 | 0.8 | |||||
28 | Edge Protector | Plastic | 1 | 0.1 | Molded | |||
29 | Guide | Plastic | 2 | Keeps Spring Tensioner from rotating | <0.1 | Molded | ||
30 | Spring | Steel | 1 | 0.1 | ||||
31 | Lever | Steel | 1 | To initiate collapsing | 0.2 | |||
32 | Torsional Spring | Steel | 1 | To return lever to lock position | <0.1 | |||
33 | Tension Adjuster | 1 | 0.3 | |||||
34 | Pin | Steel | 1 | 0.7 |
Table: Front Deck Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
35 | Edge Protector | Plastic | 1 | 0.2 | Molded | |||
36 | Screw | Steel | 4 | 0.1 | Purchased | |||
37 | Screw | Steel | 4 | 0.1 | Purchased | |||
38 | Locking Bracket | Steel | 1 | 5.9 | ||||
39 | Underside Clamp | Steel | 1 | 2.2 |
Table: Rear Wheel Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
04 | Bearing | Steel | 2 | 0.4 | Purchased | |||
05 | Bushing | Steel | 1 | 0.1 | Extruded | |||
06 | Wheel | Plastic/Rubber | 1 | 3.4 | Purchased | |||
40 | Wheel Bracket | Plastic | 2 | To attach wheel | 0.05 | Molded | ||
41 | Pin Nut | Steel | 1 | 0.5 | Purchased | |||
42 | Screw | Steel | 1 | 0.2 | Purchased | |||
43 | Wheelie Bar Bracket | Steel | 2 | 1.0 | Stamped | |||
44 | Screw | Steel | 2 | 0.1 | Purchased | |||
45 | Wheelie Bar | Aluminum | 1 | 0.4 | Extruded |
Table: Top Tube Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
46 | Bottom Tube | Steel | 1 | 5.1 | Extruded | |||
47 | Top Tube | Steel | 1 | 4.8 | Extruded |
Table: Handle Bar Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
48 | Tube | Steel | 2 | 1.2 | Extuded | |||
49 | Button Spring | Steel | 2 | <0.1 | Extruded | |||
50 | Button | Steel | 2 | <0.1 | ||||
51 | Grip | Foam | 2 | 0.5 | ||||
52 | Side Cap | Plastic | 2 | 0.5 | Molded | |||
53 | Cord | Rubber | 1 | Keep handle bars attached to frame | <0.1 | Purchased |
Table: Top Tube Adjustment Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
54 | Lever | Steel | 1 | 0.4 | ||||
55 | Collar | Steel | 1 | 0.5 | ||||
56 | Screw | Steel | 1 | 0.4 | Purchased | |||
57 | Screw | Steel | 1 | <0.1 | M3x5 | Purchased | ||
58 | Spring | Steel | 1 | <0.1 | Purchased | |||
59 | Bracket | Plastic | 1 | <0.1 | Molded | |||
60 | Bracket | Steel | 1 | <0.1 | ||||
61 | ???? | 0.1 |
Table: Frame and Brake Subassembly
Part No. | Part Name | Material | Quantity | Function | Weight (oz) | Dimensions | Manufacturing Process | Picture |
---|---|---|---|---|---|---|---|---|
62 | Deck | Aluminum | 1 | 13.5 | Extruded | |||
63 | Brake | Steel | 1 | 3.3 | ||||
64 | Nut | Steel | 1 | 0.1 | Purchased | |||
65 | Torsional Spring | Steel | 1 | For Brake | 0.2 | Purchased | ||
66 | Rod | Steel | 1 | 0.4 | Extruded | |||
67 | Edge Protector | Plastic | 1 | 0.1 | Molded |