Drink Cooler Innovation

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(New page: =Executive Summary= =Market Analysis=)
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=Market Analysis=
=Market Analysis=
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{| {{table}}
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| align="center" style="background:#f0f0f0;"|'''Sr. No.'''
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| align="center" style="background:#f0f0f0;"|'''Part'''
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| align="center" style="background:#f0f0f0;"|'''Function'''
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| align="center" style="background:#f0f0f0;"|'''Number of parts'''
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| align="center" style="background:#f0f0f0;"|'''Weight of 1 part (g)'''
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| align="center" style="background:#f0f0f0;"|'''Material'''
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| align="center" style="background:#f0f0f0;"|'''Manufacturing Process'''
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| align="center" style="background:#f0f0f0;"|'''Standard Part'''
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|-
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| ||||||||||||||
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| 1||Water Spout Assembly||||||||||||
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|-
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| a||Spout||Ejects pumped up water||1||5||Plastic||Injection Molding||No
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| b||Screw||Fastner||2||<1||Steel||Purchased Part||Yes
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|-
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| c||Washer||Distribute load of fastner||2||<1||Rubber||Purchased Part||Yes
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| ||||||||||||||
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|-
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| 2||Bottom Assembly||||||||||||
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|-
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| a||Rubber Rest||Prevents shaking of the overall part||6||<1||Rubber||Molding||No
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|-
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| b||Screw||Fastner||8||<1||Steel||Purchased Part||Yes
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|-
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| c||Bottom Cover||Cover that comes off the bottom||1||121||Plastic||Injection Molding||No
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| d||Spring||Damp vibrations of the entire machine||2||<1||Steel||||Yes
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| e||Sealant Gel||Prevents leakage of water||||<1||||||Yes
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| ||||||||||||||
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| 3||Rotary Bar Assembly||||||||||||
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|-
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| a||Plastic Bar||Rotates can/bottle once placed||1||16||Plastic||Injection Molding||No
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|-
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| b||Screw||Fastner||2||<1||Steel||||Yes
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|-
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| c||Holder||Keeps bar in place||1||<1||Plastic||Injection Molding||No
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| d||O rings||||7||<1||Rubber||||No
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| ||||||||||||||
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| 4||Circuiting - Electronics||||||||||||
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|-
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| a||Plastic Timer||Varies how long motor runs||1||21||Plastic||Injection Molding ||No
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|-
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| b||Spring||||1||<1||Steel||||Yes
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|-
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| c||Circuit Board||Contains the controlling||1||43||||Assembled||No
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|-
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| d||Screw||Fastner||1||<1||Steel||||Yes
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|-
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| e||Metal Piece||||1||<1||||Stamped Sheet Metal||
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|-
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| f||Limit Switch||Ensures that machine does not operate until lid is closed||1||7||||Assembled||No
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| 5||Lid Assembly||||||||||||
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|-
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| a||Lid||Covers the top of the product(must be shut to run)||1||27||Plastic||Injection Molding||No
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| b||Torsion Spring||Automatically opens the lid if not clicked in||2||<1||Steel||||Yes
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|-
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| c||Screw||Fastner||2||<1||Steel||||Yes
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| d||Plastic Casing||Forms a casing for the the torsional springs||2||<1||Plastic||Injection Molding||
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|-
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| e||White Plastic Pieces||Hold Torsional Springs||2||2||Plastic||Injection Molding||No
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|-
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| f||Spring||||2||<1||Steel||||
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| g||Button||Clicks when lid is shut||1||<1||Plastic||Injection Molding||No
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| ||||||||||||||
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| 6||Bottom Drain Assembly||||||||||||
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|-
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| ||Drain||Water flows through from here to pump||||||Plastic||Injection Molding||No
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| a||Drain Cap||Prevents ice from entering||1||4||Plastic||Injection Molding||No
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|-
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| b||Screw||Fastner||2||<1||Steel||||Yes
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| ||||||||||||||
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| 7||Housing of the entire product||||1||697||Plastic||Injection Molding||No
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| 8||Motor Assembly||||||||||||
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|-
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| a||Motor||For pumping water and Running rotating bar||1||173||||Assembled||No
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|-
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| b||Drain Channel||Channels water towards the motor||1||21||Plastic||Injection Molding||No
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|-
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| c||Lower Housing||Houses Motor and provides passage for the flow of water||1||14||Plastic||Injection Molding||No
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|-
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| d||Middle Housing||||1||44||Plastic||Injection Molding||No
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|-
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| e||Upper Housing||||1||17||Plastic||Injection Molding||No
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|-
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| ||||Connects drain channel to the L-shaped joint||||13||Rubber||Extrusion Molding||No
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|-
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| g||L-shaped joint||Connects the Drain Channel to the Rubber Tube||1||9||Plastic||Injection Molding||No
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| h||Circular Plate||Rotates Under Motor||1||1||Plastic||Injection Molding||No
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| i||Metal Holder||Metal Holder||2||1.5||||||No
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|-
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| j||Belt||Transfers rotational motion to the Shaft||1||<1||Rubber||||No
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| k||Bevel Gear||Transfers rotational motion to the Belt||1||8||Plastic||Injection Molding||Yes
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|-
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| m||Screws||Fastner||2||<1||Steel||||Yes
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|-
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| n||Washers||||3||<1||Rubber||||Yes
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| o||Plastic Shaft||||1||3||Plastic||Injection Molding||No
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|-
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| p||Metal Shaft||||1||2||||||No
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|}

Revision as of 18:08, 5 May 2012

Executive Summary

Market Analysis

Sr. No. Part Function Number of parts Weight of 1 part (g) Material Manufacturing Process Standard Part
1Water Spout Assembly
aSpoutEjects pumped up water15PlasticInjection MoldingNo
bScrewFastner2<1SteelPurchased PartYes
cWasherDistribute load of fastner2<1RubberPurchased PartYes
2Bottom Assembly
aRubber RestPrevents shaking of the overall part6<1RubberMoldingNo
bScrewFastner8<1SteelPurchased PartYes
cBottom CoverCover that comes off the bottom1121PlasticInjection MoldingNo
dSpringDamp vibrations of the entire machine2<1SteelYes
eSealant GelPrevents leakage of water<1Yes
3Rotary Bar Assembly
aPlastic BarRotates can/bottle once placed116PlasticInjection MoldingNo
bScrewFastner2<1SteelYes
cHolderKeeps bar in place1<1PlasticInjection MoldingNo
dO rings7<1RubberNo
4Circuiting - Electronics
aPlastic TimerVaries how long motor runs121PlasticInjection Molding No
bSpring1<1SteelYes
cCircuit BoardContains the controlling143AssembledNo
dScrewFastner1<1SteelYes
eMetal Piece1<1Stamped Sheet Metal
fLimit SwitchEnsures that machine does not operate until lid is closed17AssembledNo
5Lid Assembly
aLidCovers the top of the product(must be shut to run)127PlasticInjection MoldingNo
bTorsion SpringAutomatically opens the lid if not clicked in2<1SteelYes
cScrewFastner2<1SteelYes
dPlastic CasingForms a casing for the the torsional springs2<1PlasticInjection Molding
eWhite Plastic PiecesHold Torsional Springs22PlasticInjection MoldingNo
fSpring2<1Steel
gButtonClicks when lid is shut1<1PlasticInjection MoldingNo
6Bottom Drain Assembly
DrainWater flows through from here to pumpPlasticInjection MoldingNo
aDrain CapPrevents ice from entering14PlasticInjection MoldingNo
bScrewFastner2<1SteelYes
7Housing of the entire product1697PlasticInjection MoldingNo
8Motor Assembly
aMotorFor pumping water and Running rotating bar1173AssembledNo
bDrain ChannelChannels water towards the motor121PlasticInjection MoldingNo
cLower HousingHouses Motor and provides passage for the flow of water114PlasticInjection MoldingNo
dMiddle Housing144PlasticInjection MoldingNo
eUpper Housing117PlasticInjection MoldingNo
Connects drain channel to the L-shaped joint13RubberExtrusion MoldingNo
gL-shaped jointConnects the Drain Channel to the Rubber Tube19PlasticInjection MoldingNo
hCircular PlateRotates Under Motor11PlasticInjection MoldingNo
iMetal HolderMetal Holder21.5No
jBeltTransfers rotational motion to the Shaft1<1RubberNo
kBevel GearTransfers rotational motion to the Belt18PlasticInjection MoldingYes
mScrewsFastner2<1SteelYes
nWashers3<1RubberYes
oPlastic Shaft13PlasticInjection MoldingNo
pMetal Shaft12No
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