Hydraulic jack
From DDL Wiki
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| 10 || Pump O-RIng || 1 || <1 || Creates a pressure seal for the pump || Rubber || Purchased || [[Image:10PumpRodORing.jpg|thumb|200px|center]] | | 10 || Pump O-RIng || 1 || <1 || Creates a pressure seal for the pump || Rubber || Purchased || [[Image:10PumpRodORing.jpg|thumb|200px|center]] | ||
|- | |- | ||
- | | 11 || Pump Plastic Ring|| 1 || <1 || Holds the Pump O-RIng (#10) in place || Plastic || Purchased || | + | | 11 || Pump Plastic Ring|| 1 || <1 || Holds the Pump O-RIng (#10) in place || Plastic || Purchased || [[Image:11PumpPlasticRing.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 12 || Pump Housing || 1 || 74 || Limits the Pump Rod (#8) motion to 1D || Painted steel || Automated Lathe Process, Threaded || | + | | 12 || Pump Housing || 1 || 74 || Limits the Pump Rod (#8) motion to 1D || Painted steel || Automated Lathe Process, Threaded || [[Image:12PumpHousing.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 13 || Pump Housing Washer || 1 || 1 || Provides separation between the base and the bottom of the Pump Housing (#12) || Steel || Purchased || | + | | 13 || Pump Housing Washer || 1 || 1 || Provides separation between the base and the bottom of the Pump Housing (#12) || Steel || Purchased || [[Image:13PumpHousingWasher.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 14 || Valve Screw || 1 || 18 || Allows for release of pressure in jack || Painted steel || Automated Lathe Process, Threaded, Stamped || | + | | 14 || Valve Screw || 1 || 18 || Allows for release of pressure in jack || Painted steel || Automated Lathe Process, Threaded, Stamped || [[Image:14ValveScrew.jpg|thumb|200px|center]] |
|- | |- | ||
| 15 || Valve Screw O-RIng || 1 || <1 || Creates pressure seal around the Valve Screw (#14) || Rubber || Purchased || | | 15 || Valve Screw O-RIng || 1 || <1 || Creates pressure seal around the Valve Screw (#14) || Rubber || Purchased || | ||
|- | |- | ||
- | | 16 || Valve Ball Bearing || 3 || 1 || Creates or releases liquid seal allowing for flow between chambers || Steel || Purchased || | + | | 16 || Valve Ball Bearing || 3 || 1 || Creates or releases liquid seal allowing for flow between chambers || Steel || Purchased || [[Image:16ValveBallBearing.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 17 || Base || 1 || 1049 || Holds entire jack together, houses the various valves in the jack || Painted steel || Cast Steel, Automated Mill Process, Threaded || | + | | 17 || Base || 1 || 1049 || Holds entire jack together, houses the various valves in the jack || Painted steel || Cast Steel, Automated Mill Process, Threaded || [[Image:17Base.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 18 || Plastic Bumper || 1 || <1 || Holds Valve Ball Bearing (#16) in place || Plastic || Injection Molded || | + | | 18 || Plastic Bumper || 1 || <1 || Holds Valve Ball Bearing (#16) in place || Plastic || Injection Molded || [[Image:18PlasticBumper.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 19 || Plastic Filter Fluid || 1 || <1 || Filters debris during liquid flow || Plastic || Injection Molded|| | + | | 19 || Plastic Filter Fluid || 1 || <1 || Filters debris during liquid flow || Plastic || Injection Molded|| [[Image:19PlasticFilterFluid.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 20 || Base Plastic Washer || 1 || <1 || Seals base of Inner Chamber (#26) || Plastic || Purchased || | + | | 20 || Base Plastic Washer || 1 || <1 || Seals base of Inner Chamber (#26) || Plastic || Purchased || |
|- | |- | ||
- | | 21 || Ramrod Rubber O-Ring || 1 || <1 || Creates pressure seal around Ramrod Shell (#24) || Rubber || Purchased || | + | | 21 || Ramrod Rubber O-Ring || 1 || <1 || Creates pressure seal around Ramrod Shell (#24) || Rubber || Purchased || [[Image:21RamrodRubberORIng.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 22 || Ramrod Plastic O-Ring Retainer || 1 || 1 || Holds Ramrod Rubber O-RIng (#21) in place || Plastic || Purchased || | + | | 22 || Ramrod Plastic O-Ring Retainer || 1 || 1 || Holds Ramrod Rubber O-RIng (#21) in place || Plastic || Purchased || [[Image:22RamrodPlasticORIngRetainer.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 23 || Ramrod Base || 1 || 98 || Keeps liquid out of Ramrod Shell (#24) and prevents sticking to Base (#17) || Steel || Automated Lathe Process || | + | | 23 || Ramrod Base || 1 || 98 || Keeps liquid out of Ramrod Shell (#24) and prevents sticking to Base (#17) || Steel || Automated Lathe Process || [[Image:23RamrodBase.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 24 || Ramrod Shell || 1 || 310 || Moves up and down lifting and lowering anything on the jack || Steel || Automated Lathe Process, Threaded || | + | | 24 || Ramrod Shell || 1 || 310 || Moves up and down lifting and lowering anything on the jack || Steel || Automated Lathe Process, Threaded || [[Image:24RamrodShell.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 25 || Extender Screw || 1 || 176 || Allows for extra heigh to be reached by the jack || Steel || Automated Lathe Process, Threaded, Riveted || | + | | 25 || Extender Screw || 1 || 176 || Allows for extra heigh to be reached by the jack || Steel || Automated Lathe Process, Threaded, Riveted || [[Image:25ExtenderScrew.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 26 || Inner Chamber || 1 || 314 || Constrains Ramrod Shell (#24) to 1D motion || Steel || Automated Lathe Process, Threaded || | + | | 26 || Inner Chamber || 1 || 314 || Constrains Ramrod Shell (#24) to 1D motion || Steel || Automated Lathe Process, Threaded || [[Image:26InnerChamber.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 27 || Outer Cylinder || 1 || 405 || Houses liquid || Painted steel || Stamped, Bent, Welding || | + | | 27 || Outer Cylinder || 1 || 405 || Houses liquid || Painted steel || Stamped, Bent, Welding || [[Image:27OuterCylinder.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 28 || Rubber Plug || 1 || <1 || Allows for initial filling of jack with hydraulic fluid || Rubber || Purchased|| | + | | 28 || Rubber Plug || 1 || <1 || Allows for initial filling of jack with hydraulic fluid || Rubber || Purchased|| [[Image:28RubberPlug.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 29 || Large Plastic Cap Ring || 1 || <1 || Prevents rubbing between Outer Cylinder Screw Cap (#30) and Outer Cylinder (#27) || Plastic || Purchased || | + | | 29 || Large Plastic Cap Ring || 1 || <1 || Prevents rubbing between Outer Cylinder Screw Cap (#30) and Outer Cylinder (#27) || Plastic || Purchased || [[Image:29LargePlasticCapRing.jpg|thumb|200px|center]] |
|- | |- | ||
- | | 30 || Outer Cylinder Screw Cap || 1 || 160 || Caps jack and prevents pressure leak || Painted steel || Cast Steel, Automated Lathe Process, Drilled, Threaded || | + | | 30 || Outer Cylinder Screw Cap || 1 || 160 || Caps jack and prevents pressure leak || Painted steel || Cast Steel, Automated Lathe Process, Drilled, Threaded || [[Image:30OuterCylinderCap.jpg|thumb|200px|center]] |
|- | |- | ||
| 31 || English Warnings || 1 || <1 || Provides warnings in English || Paper|| Printed || | | 31 || English Warnings || 1 || <1 || Provides warnings in English || Paper|| Printed || |
Revision as of 23:03, 30 January 2014
Contents |
Executive Summary
Daniel Tabrizi
Stakeholder Needs
Daniel Tabrizi
Usability Study
Daniel Tabrizi
Assembly
Daniel Mark
Bill of Materials
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
---|---|---|---|---|---|---|---|
1 | Inner Handle | 1 | 78 | Inner handle piece, used to pump fluid | Painted steel | Bent, Welded | |
2 | Outer Handle | 1 | 134 | Outer handle piece, used to pump fluid | Painted steel | Bent, Welded | |
3 | Alligator Clip | 2 | <1 | Used to hold Pins (#4) in place | Aluminum | Purchased | |
4 | Pin | 2 | 7 | Used to hold pump structure together | Steel | Purchased | |
5 | Pump Connector Rod | 2 | 25 | Connects Pump Handle Housing (#6) to Base (#17) | Painted steel | Stamped | |
6 | Link Connector Screw | 1 | 5 | Connects Pump Connector Rods (#5) to Pump Handle Housing (#7) | Painted steel | Riveting | |
7 | Pump Handle Housing | 1 | 98 | Connects handle (#1&2) to Pump Rod (#9) | Painted steel | Stamped, Bent, Welded | |
8 | Serial Number | 1 | <1 | Lists the serial number of the product | Paper | Printed | |
9 | Pump Rod | 1 | 42 | Moves up and down to pressurize the jack | Painted steel | Automated Lathe Process, Drilled | |
10 | Pump O-RIng | 1 | <1 | Creates a pressure seal for the pump | Rubber | Purchased | |
11 | Pump Plastic Ring | 1 | <1 | Holds the Pump O-RIng (#10) in place | Plastic | Purchased | |
12 | Pump Housing | 1 | 74 | Limits the Pump Rod (#8) motion to 1D | Painted steel | Automated Lathe Process, Threaded | |
13 | Pump Housing Washer | 1 | 1 | Provides separation between the base and the bottom of the Pump Housing (#12) | Steel | Purchased | |
14 | Valve Screw | 1 | 18 | Allows for release of pressure in jack | Painted steel | Automated Lathe Process, Threaded, Stamped | |
15 | Valve Screw O-RIng | 1 | <1 | Creates pressure seal around the Valve Screw (#14) | Rubber | Purchased | |
16 | Valve Ball Bearing | 3 | 1 | Creates or releases liquid seal allowing for flow between chambers | Steel | Purchased | |
17 | Base | 1 | 1049 | Holds entire jack together, houses the various valves in the jack | Painted steel | Cast Steel, Automated Mill Process, Threaded | |
18 | Plastic Bumper | 1 | <1 | Holds Valve Ball Bearing (#16) in place | Plastic | Injection Molded | |
19 | Plastic Filter Fluid | 1 | <1 | Filters debris during liquid flow | Plastic | Injection Molded | |
20 | Base Plastic Washer | 1 | <1 | Seals base of Inner Chamber (#26) | Plastic | Purchased | |
21 | Ramrod Rubber O-Ring | 1 | <1 | Creates pressure seal around Ramrod Shell (#24) | Rubber | Purchased | |
22 | Ramrod Plastic O-Ring Retainer | 1 | 1 | Holds Ramrod Rubber O-RIng (#21) in place | Plastic | Purchased | |
23 | Ramrod Base | 1 | 98 | Keeps liquid out of Ramrod Shell (#24) and prevents sticking to Base (#17) | Steel | Automated Lathe Process | |
24 | Ramrod Shell | 1 | 310 | Moves up and down lifting and lowering anything on the jack | Steel | Automated Lathe Process, Threaded | |
25 | Extender Screw | 1 | 176 | Allows for extra heigh to be reached by the jack | Steel | Automated Lathe Process, Threaded, Riveted | |
26 | Inner Chamber | 1 | 314 | Constrains Ramrod Shell (#24) to 1D motion | Steel | Automated Lathe Process, Threaded | |
27 | Outer Cylinder | 1 | 405 | Houses liquid | Painted steel | Stamped, Bent, Welding | |
28 | Rubber Plug | 1 | <1 | Allows for initial filling of jack with hydraulic fluid | Rubber | Purchased | |
29 | Large Plastic Cap Ring | 1 | <1 | Prevents rubbing between Outer Cylinder Screw Cap (#30) and Outer Cylinder (#27) | Plastic | Purchased | |
30 | Outer Cylinder Screw Cap | 1 | 160 | Caps jack and prevents pressure leak | Painted steel | Cast Steel, Automated Lathe Process, Drilled, Threaded | |
31 | English Warnings | 1 | <1 | Provides warnings in English | Paper | Printed | |
32 | Alternate Language Warnings | 1 | <1 | Provides warnings in Spanish and French | Paper | Printed |
Daniel Mark
Product Functionality
Daniel Mark
Design for Manufacturing and Assembly (DFMA)
Derek Lessard
Failure Modes and Effects Analysis (FMEA)
Gloriana Redondo
Design for Environment (DFE)
Melanie Jasper
Team Member Roles
All
References
All