Windshield wipers
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+ | == Parts List == | ||
{| class="wikitable" border="1" | {| class="wikitable" border="1" | ||
|- | |- | ||
- | ! Part # !! Part Name !! Quantity !! Weight (grams) !! Function !! Manufacturing Process !! Picture | + | ! |Part # !!colspan="3"| Part Name !! Quantity !! Weight (grams) !! Function !! Manufacturing Process !! Picture |
|- | |- | ||
! 1 | ! 1 | ||
- | | Motor Connection Nut || 1 || 6 || Holds the entire wiper assembly to the motor || Cast || [[Image:motor connection nut.jpg| | + | | colspan="3"|Motor Connection Nut || 1 || 6 || Holds the entire wiper assembly to the motor || Cast || [[Image:motor connection nut.jpg|100 px]] |
|- | |- | ||
- | ! | + | ! 2 |
- | | | + | | colspan="3"|Motor Connection Link (1L) || 1 || 62 || Link connecting the spinning motor to Link 1 || Cast, with the knob pressed into it || [[Image:motor connection link.jpg|100 px]] |
+ | |- | ||
+ | ! 3 | ||
+ | | colspan="3"|Link 1 (LN3) || 1 || 158 || || Cast, with the knobs pressed into it || [[Image:Link 1 (LN3).jpg|100 px]] | ||
+ | |- | ||
+ | ! 4 | ||
+ | | colspan="3"|Rubber Connections || 2 || Unable to detach || Caps on Link 1 that are used to attach to the metal knobs in the connection links || Injection molded and pressed onto the link || [[Image:rubber connection.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | colspan="3"|WIPER CONNECTION SUBASSEMBLY 1 || || || || || [[Image:wiper connection subassembly 1.jpg|100 px]] | ||
+ | |- | ||
+ | ! 5 | ||
+ | | || colspan="2"| Rubber cap || 1 || 0 || Rubber cap that goes over the wiper connection point in the subassembly || Injection molded, loose fit || [[Image:ww-rubber cap.jpg|100 px]] | ||
+ | |- | ||
+ | ! 6 | ||
+ | | ||colspan="2"|Hex Screws || 3 || 7 (#7+#8) || Screw to bolt wiper connection subassembly into car || Cast || [[Image:ww-hex screws.jpg|100 px]] | ||
+ | |- | ||
+ | ! 7 | ||
+ | | ||colspan="2"| Washers || 3 || 7 (#7+#8) || Washers to go with hex screws || Cast || [[Image:ww-washer.jpg|100 px]] | ||
+ | |- | ||
+ | ! 8 | ||
+ | | ||colspan="2"| Rubber thermal mount || 1 || 31 || Rubber around subassembly to allow for mounting || Injection Molded || [[Image:ww-rubber mount.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | ||colspan="2"| RIGID SUBASSEMBLY || || || All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations || || [[Image:ww-rigid subassembly.jpg|100 px]] | ||
+ | |- | ||
+ | ! 9 | ||
+ | | || || 7L Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || [[Image:Ww-7l_link.JPG|100 px]] | ||
+ | |- | ||
+ | ! 10 | ||
+ | | || ||Pin || 2 || || Pin that acts as the connection point to N2 Link 2 and Link 1 || Cast, pressed into 7L Link || [[Image: ww-double pin.jpg|100 px]] | ||
+ | |- | ||
+ | ! 11 | ||
+ | | || ||Press Fit Ring || 1 || || Ring around the cylindrical shaft || Molded, press fit onto shaft || [[Image: ww-press fit pin.jpg|100 px]] | ||
+ | |- | ||
+ | ! 12 | ||
+ | | || ||Washer || 1 || || Washer around shaft || Cast || [[Image:ww-rigid washer.jpg|100 px]] | ||
+ | |- | ||
+ | ! 13 | ||
+ | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || [[Image:ww-rings.jpg|100 px]] | ||
+ | |- | ||
+ | ! 14 | ||
+ | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || [[Image:ww-cap.jpg|100 px]] | ||
+ | |- | ||
+ | ! 15 | ||
+ | | colspan="3"|N2 Link 2 || 1 || 255 || Link which rotates both wipers with rubber connectors at each end || Cast with pressed on injection molded rubber connectors || [[Image:ww-link 2.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | colspan="3" | WIPER CONNECTION SUBASSEMBLY 2 || || || || || [[Image:wiper subassembly 2.jpg|100 px]] | ||
+ | |- | ||
+ | ! 16 | ||
+ | | || colspan="2"| Rubber cap || 1 || 0 || Rubber cap that goes over the wiper connection point in the subassembly || Injection molded, loose fit || [[Image:ww-rubber cap.jpg|100 px]] | ||
+ | |- | ||
+ | ! 17 | ||
+ | | ||colspan="2"|Hex Screws || 3 || 7 (#7+#8) || Screw to bolt wiper connection subassembly into car || Cast || [[Image:ww-hex screws.jpg|100 px]] | ||
+ | |- | ||
+ | ! 18 | ||
+ | | ||colspan="2"| Washers || 3 || 7 (#7+#8) || Washers to go with hex screws || Cast || [[Image:ww-washer.jpg|100 px]] | ||
+ | |- | ||
+ | ! 19 | ||
+ | | ||colspan="2"| Rubber thermal mount || 1 || 31 || Rubber around subassembly to allow for mounting || Injection Molded || [[Image:ww-rubber mount.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | ||colspan="2"| RIGID SUBASSEMBLY || || || All pieces in this subassembly are still attached together and therefore do not have individual pictures. We determined the components by observations || || [[Image:ww-rigid subassembly.jpg|100 px]] | ||
+ | |- | ||
+ | ! 20 | ||
+ | | || || Straight Bar Link || 1 || || Connection to N2 Link 2, which causes the wipers to move || Cast, with the metal pin pressed in || [[Image:ww-straight link.jpg|100 px]] | ||
+ | |- | ||
+ | ! 21 | ||
+ | | || ||Pin || 1 || || Pin that acts as the connection point to N2 Link 2 || Cast, pressed into 7L Link || [[Image:ww-straight pin.jpg|100 px]] | ||
+ | |- | ||
+ | ! 22 | ||
+ | | || ||Press Fit Ring || 1 || || The cap is pressed into this to keep the assembly together || Molded, press fit onto shaft || [[Image:ww-round.jpg|100 px]] | ||
+ | |- | ||
+ | ! 23 | ||
+ | | || ||Washer || 1 || || Washer around shaft || Cast || [[Image:ww-rigid washer.jpg|100 px]] | ||
+ | |- | ||
+ | ! 24 | ||
+ | | || ||Cylindrical Rings || 2 || || Two metal rings around the shaft of the assembly that allows for rotations, act like bearings || Cast, loose fit atop grease to allow for rotation || [[Image:ww-rings.jpg|100 px]] | ||
+ | |- | ||
+ | ! 25 | ||
+ | | || ||Cap || 1 || || Cap on top of shaft that holds the shaft pieces together || Cast, press fit together with shaft || [[Image:ww-cap.jpg|100 px]] | ||
+ | |- | ||
+ | ! 26 | ||
+ | | colspan="3"|Wiper Nut || 1 || 5 || || Cast || [[Image:ww-wiper nut.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | colspan="3"|WIPER ARM SUBASSEMBLY || 2 || || || ||[[Image:ww-wiper arm.jpg|100 px]] | ||
+ | |- | ||
+ | ! 27 | ||
+ | | || colspan="2"| Hose || 1 || 5 || Rubber hose that transfers wiper fluid to the sprayer || Injection molded || [[Image:ww-rubber hose.jpg|100 px]] | ||
+ | |- | ||
+ | ! 28 | ||
+ | | ||colspan="2"|Nozzle || 1 || 2 || Nozzle that sprays wiper fluid on windshield || Injection Molded || [[Image:ww-nozzle.jpg|100 px]] | ||
+ | |- | ||
+ | ! 30 | ||
+ | | ||colspan="2"| Spring || 1 || 24 || Spring that keeps wipers pressed against windshield || Cast steel wound into spring shape || [[Image:ww-spring.jpg|100 px]] | ||
+ | |- | ||
+ | ! 31 | ||
+ | | ||colspan="2"| Spring Connector || 1 || 0 || Connector between the spring and the wiper arm || Cast || [[Image:ww-spring connector.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | ||colspan="2"| WIPER ARM SKELETON SUBASSEMBLY || || 255 || || || [[Image:ww-arm.jpg|100 px]] | ||
+ | |- | ||
+ | ! 32 | ||
+ | | || || Link || 1 || || Main link that extension arm and base arm are attached to || Cast || [[Image:ww-link.jpg|100 px]] | ||
+ | |- | ||
+ | ! 33 | ||
+ | | || ||Base Arm || 1 || || Arm attached to the link that connects the wipers to the wiper connection subassembly || Cast || [[Image:ww-base arm.jpg|100 px]] | ||
+ | |- | ||
+ | ! 34 | ||
+ | | || ||Extension Arm || 1 || || Arm extending out of base arm, attaches to wiper blade || Molded, pressed into base arm with tabs || [[Image:ww-extension arm.jpg|100 px]] | ||
+ | |- | ||
+ | ! 35 | ||
+ | | || ||Tip || 1 || || Extra metal thickness around the top of the extension arm || Cast || [[Image:ww-tip.jpg|100 px]] | ||
+ | |- | ||
+ | ! 36 | ||
+ | | || ||Conection metal Pin || 2 || || Piece that connects into wiper blade || Cast || [[Image:ww-pin.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | colspan="3"|WIPER BLADE SUBASSEMBLY || 2 || || || || [[Image:ww-metal blades.jpg|100 px]] | ||
+ | |- | ||
+ | ! 37 | ||
+ | | || colspan="2"| Metal Blade || 2 || 10 || Metal links that keep the rubber blade in its holder || Stamped || [[Image:ww-metal.jpg|100 px]] | ||
+ | |- | ||
+ | ! 38 | ||
+ | | ||colspan="2"|Rubber Wiper || 1 || 21 || Rubber piece that wipes the windshield || Injection Molded || [[Image:ww-rubber strip.jpg|100 px]] | ||
+ | |- | ||
+ | ! | ||
+ | | ||colspan="2"| BLADE SUBASSEMBLY || || 255 || || || [[Image:Ww-skeleton_assembly.jpg|100 px]] | ||
+ | |- | ||
+ | ! 39 | ||
+ | | || || Metal Base || 1 || || Base that all parts are connected to || Cast || [[Image:ww-metal base.jpg|100 px]] | ||
+ | |- | ||
+ | ! 40 | ||
+ | | || ||Plastic Parts || 4 || || Moveable plastic links that connect to the base and allow the blade to be slightly flexible || Injection Molded || [[Image:ww-plastic.jpg|100 px]] | ||
+ | |- | ||
+ | ! 41 | ||
+ | | || ||Plastic Locking Mechanism || 1 || || Mechanism that locks the Wiper into the wiper arm || Injection Molded || [[Image:ww-locking.jpg|100 px]] | ||
+ | |- | ||
+ | |||
|} | |} |