Coffeemaker
From DDL Wiki
(Difference between revisions)
(→Bill of Materials) |
(→Bill of Materials) |
||
| Line 38: | Line 38: | ||
| 10 ||Plastic Lid||1|| || ||Plastic||Injection Molding|| [[Image:Plastic Lid.jpg |200px|center|]] | | 10 ||Plastic Lid||1|| || ||Plastic||Injection Molding|| [[Image:Plastic Lid.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 11 ||Cardboard Piece||1|| || ||Cardboard||Off Shelf|| [[Image:Cardboard Piece.jpg |200px|center|]] | + | | 11 ||Cardboard Piece||1|| || ||Cardboard||Off Shelf Component|| [[Image:Cardboard Piece.jpg |200px|center|]] |
|- | |- | ||
| - | | 12 ||Bottom Screws||5|| || ||Aluminum||Off Shelf|| [[Image:Bottom Screws.jpg |200px|center|]] | + | | 12 ||Bottom Screws||5|| || ||Aluminum||Off Shelf Component|| [[Image:Bottom Screws.jpg |200px|center|]] |
|- | |- | ||
| 13 ||Plastic Bottom Lid||1|| || ||Plastic||Injection Molding|| [[Image:Plastic Bottom Lid.jpg |200px|center|]] | | 13 ||Plastic Bottom Lid||1|| || ||Plastic||Injection Molding|| [[Image:Plastic Bottom Lid.jpg |200px|center|]] | ||
| Line 60: | Line 60: | ||
| 21 ||Heater||1|| ||Heats both the water and the container||Aluminum||Casting|| [[Image:Heater.jpg |200px|center|]] | | 21 ||Heater||1|| ||Heats both the water and the container||Aluminum||Casting|| [[Image:Heater.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 22 ||Resistor Piece||1|| ||Part of the heater circuit||Assembly||Off Shelf|| [[Image:Resistor Piece.jpg |200px|center|]] | + | | 22 ||Resistor Piece||1|| ||Part of the heater circuit||Assembly||Off Shelf Component|| [[Image:Resistor Piece.jpg |200px|center|]] |
|- | |- | ||
| - | | 23 ||Little Screw for Plastic Wire Piece||2|| || ||Aluminum||Off Shelf|| [[Image:Little Screw for Plastic Wire Piece.jpg |200px|center|]] | + | | 23 ||Little Screw for Plastic Wire Piece||2|| || ||Aluminum||Off Shelf Component|| [[Image:Little Screw for Plastic Wire Piece.jpg |200px|center|]] |
|- | |- | ||
| - | | 24 ||Slightly Larger Screw for Heater||1|| || ||Aluminum||Off Shelf|| [[Image:Slightly Larger Screw for Heater.jpg |200px|center|]] | + | | 24 ||Slightly Larger Screw for Heater||1|| || ||Aluminum||Off Shelf Component|| [[Image:Slightly Larger Screw for Heater.jpg |200px|center|]] |
|- | |- | ||
| 25 ||Nut for Heater Screw||1|| ||Holds the Heater in Position||Aluminum||Off Shelf|| [[Image:Nut for Heater Screw.jpg |200px|center|]] | | 25 ||Nut for Heater Screw||1|| ||Holds the Heater in Position||Aluminum||Off Shelf|| [[Image:Nut for Heater Screw.jpg |200px|center|]] | ||
| Line 74: | Line 74: | ||
| 28 ||Washer for Smaller Screw||5|| || || || || [[Image:Washer for Smaller Screw.jpg |200px|center|]] | | 28 ||Washer for Smaller Screw||5|| || || || || [[Image:Washer for Smaller Screw.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 29 ||Top-Bottom Connection Screw||3|| ||Connect the top and bottom half of the coffeemaker|| || || [[Image:Top-Bottom Connection Screw.jpg |200px|center|]] | + | | 29 ||Top-Bottom Connection Screw||3|| ||Connect the top and bottom half of the coffeemaker|| ||Off Shelf Component|| [[Image:Top-Bottom Connection Screw.jpg |200px|center|]] |
|- | |- | ||
| 30 ||Lid Lever||1|| ||Supports the lid||Plastic||Injection Molding|| [[Image:Lid Lever.jpg |200px|center|]] | | 30 ||Lid Lever||1|| ||Supports the lid||Plastic||Injection Molding|| [[Image:Lid Lever.jpg |200px|center|]] | ||
| Line 88: | Line 88: | ||
| 35 ||Red Ball||1|| ||Part of the valve in the opaque tube||Plastic||Injection Molding|| [[Image:Red Ball.jpg |200px|center|]] | | 35 ||Red Ball||1|| ||Part of the valve in the opaque tube||Plastic||Injection Molding|| [[Image:Red Ball.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 36 ||Base of Switch||1|| ||Base of the switch|| || || [[Image:Base of Switch.jpg |200px|center|]] | + | | 36 ||Base of Switch||1|| ||Base of the switch|| ||Off Shelf Component|| [[Image:Base of Switch.jpg |200px|center|]] |
|- | |- | ||
| 37 ||Switch||1|| ||Control on/off of the coffeemaker||Plastic||Injection Molding|| [[Image:switch.jpg |200px|center|]] | | 37 ||Switch||1|| ||Control on/off of the coffeemaker||Plastic||Injection Molding|| [[Image:switch.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 38 ||Tiny Spring||1|| ||Part of the switch|| ||Off Shelf|| [[Image:Tiny Spring.jpg |200px|center|]] | + | | 38 ||Tiny Spring||1|| ||Part of the switch|| ||Off Shelf Component|| [[Image:Tiny Spring.jpg |200px|center|]] |
|- | |- | ||
| 39 ||Tiny Piece from the Switch||1|| ||Part of the switch|| || || [[Image:Tiny Piece from the Switch.jpg |200px|center|]] | | 39 ||Tiny Piece from the Switch||1|| ||Part of the switch|| || || [[Image:Tiny Piece from the Switch.jpg |200px|center|]] | ||
| Line 98: | Line 98: | ||
| 40 ||Red Heating Connection||2|| || || || || [[Image:Red Heating Connection.jpg |200px|center|]] | | 40 ||Red Heating Connection||2|| || || || || [[Image:Red Heating Connection.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 41 ||Wires Coming out from the Heater||2|| || ||Rubber and Copper||Off Shelf|| [[Image:Wires Coming out from the Heater.jpg |200px|center|]] | + | | 41 ||Wires Coming out from the Heater||2|| || ||Rubber and Copper||Off Shelf Component|| [[Image:Wires Coming out from the Heater.jpg |200px|center|]] |
|- | |- | ||
| 42 ||White Capacitor Screw||2|| ||Put the capacitor in place|| || || [[Image:White Capacitor Screw.jpg |200px|center|]] | | 42 ||White Capacitor Screw||2|| ||Put the capacitor in place|| || || [[Image:White Capacitor Screw.jpg |200px|center|]] | ||
|- | |- | ||
| - | | 43 ||Washer for Capacitor Screw||2|| ||Washer for screw||Aluminum||Off Shelf|| [[Image:Washer for Capacitor Screw.jpg |200px|center|]] | + | | 43 ||Washer for Capacitor Screw||2|| ||Washer for screw||Aluminum||Off Shelf Component|| [[Image:Washer for Capacitor Screw.jpg |200px|center|]] |
|- | |- | ||
| - | | 44 ||N label||1|| ||Label negative of the circuit||plastic tape||Off Shelf|| [[Image:N label.jpg |200px|center|]] | + | | 44 ||N label||1|| ||Label negative of the circuit||plastic tape||Off Shelf Component|| [[Image:N label.jpg |200px|center|]] |
|- | |- | ||
| - | | 45 ||Switch with Three Wires||1|| ||Inside part of the switch||Assembly||Off Shelf|| [[Image:Switch with Three Wires.jpg |200px|center|]] | + | | 45 ||Switch with Three Wires||1|| ||Inside part of the switch||Assembly||Off Shelf Component|| [[Image:Switch with Three Wires.jpg |200px|center|]] |
|- | |- | ||
| - | | 46 ||Blue Wire||1|| || || ||Off Shelf|| [[Image:Blue Wire.jpg |200px|center|]] | + | | 46 ||Blue Wire||1|| || || ||Off Shelf Component|| [[Image:Blue Wire.jpg |200px|center|]] |
|- | |- | ||
| - | | 47 ||White Wire||1|| || || ||Off Shelf|| [[Image:White Wire.jpg |200px|center|]] | + | | 47 ||White Wire||1|| || || ||Off Shelf Component|| [[Image:White Wire.jpg |200px|center|]] |
|- | |- | ||
| - | | 48 ||Black Wire||1|| || || ||Off Shelf|| [[Image:Black Wire.jpg |200px|center|]] | + | | 48 ||Black Wire||1|| || || ||Off Shelf Component|| [[Image:Black Wire.jpg |200px|center|]] |
|- | |- | ||
| 49 ||Glass Container||1|| ||Coffee Container||Glass|| || [[Image:Glass Container.jpg |200px|center|]] | | 49 ||Glass Container||1|| ||Coffee Container||Glass|| || [[Image:Glass Container.jpg |200px|center|]] | ||
Revision as of 04:19, 30 January 2014
Contents |
Parts List
The following table is a list of all the parts that come out of the coffeemaker.
Bill of Materials
The following is a table of individual components, assemblies and certain off the shelf parts that we took apart during our dissection process of the coffeemaker.
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
|---|---|---|---|---|---|---|---|
| 1 | Cubic Peg for Metal Strip | 1 |  | ||||
| 2 | Screw for the Glass Container | 1 |  | ||||
| 3 | Lid for the Glass Container | 1 |  | ||||
| 4 | Metal Strip for the Glass Container | 1 |  | ||||
| 5 | Handle for the Glass Container | 1 |  | ||||
| 6 | Filter Lever | 1 |  | ||||
| 7 | Filter Spring | 1 |  | ||||
| 8 | White Filter Rubber Piece | 1 | Rubber | Injection Molding |  | ||
| 9 | Filter | 1 |  | ||||
| 10 | Plastic Lid | 1 | Plastic | Injection Molding |  | ||
| 11 | Cardboard Piece | 1 | Cardboard | Off Shelf Component |  | ||
| 12 | Bottom Screws | 5 | Aluminum | Off Shelf Component |  | ||
| 13 | Plastic Bottom Lid | 1 | Plastic | Injection Molding |  | ||
| 14 | Plastic Ring | 1 | Plastic | Injection Molding |  | ||
| 15 | Insulator Rubber Band | 1 | Rubber | Injection Molding |  | ||
| 16 | Heater Plate | 1 |  | ||||
| 17 | Heater Plate Screw | 1 |  | ||||
| 18 | Rectangular Lid Piece | 1 |  | ||||
| 19 | Rubber Tube Rings | 4 | Tighten and put the tubes in place | Copper | Machining |  | |
| 20 | Heater Bar | 1 | Holds the heater in place | Aluminum | Extrusion and Machining |  | |
| 21 | Heater | 1 | Heats both the water and the container | Aluminum | Casting |  | |
| 22 | Resistor Piece | 1 | Part of the heater circuit | Assembly | Off Shelf Component |  | |
| 23 | Little Screw for Plastic Wire Piece | 2 | Aluminum | Off Shelf Component |  | ||
| 24 | Slightly Larger Screw for Heater | 1 | Aluminum | Off Shelf Component |  | ||
| 25 | Nut for Heater Screw | 1 | Holds the Heater in Position | Aluminum | Off Shelf |  | |
| 26 | Plastic Piece for Wires | 1 |  | ||||
| 27 | Smaller Screw | 5 |  | ||||
| 28 | Washer for Smaller Screw | 5 |  | ||||
| 29 | Top-Bottom Connection Screw | 3 | Connect the top and bottom half of the coffeemaker | Off Shelf Component |  | ||
| 30 | Lid Lever | 1 | Supports the lid | Plastic | Injection Molding |  | |
| 31 | Plastic Volume Meter | 1 | Meter of the coffeemaker | Plastic | Injection Molding |  | |
| 32 | Lid Hinge Connected to Tubes | 1 | Connection between the lid and tubes | Plastic | Injection Molding |  | |
| 33 | Transparent Tube | 1 | Rubber | Injection molding |  | ||
| 34 | Opaque Tube | 2 | Rubber | Injection molding |  | ||
| 35 | Red Ball | 1 | Part of the valve in the opaque tube | Plastic | Injection Molding |  | |
| 36 | Base of Switch | 1 | Base of the switch | Off Shelf Component |  | ||
| 37 | Switch | 1 | Control on/off of the coffeemaker | Plastic | Injection Molding |  | |
| 38 | Tiny Spring | 1 | Part of the switch | Off Shelf Component |  | ||
| 39 | Tiny Piece from the Switch | 1 | Part of the switch |  | |||
| 40 | Red Heating Connection | 2 | |||||
| 41 | Wires Coming out from the Heater | 2 | Rubber and Copper | Off Shelf Component |  | ||
| 42 | White Capacitor Screw | 2 | Put the capacitor in place |  | |||
| 43 | Washer for Capacitor Screw | 2 | Washer for screw | Aluminum | Off Shelf Component |  | |
| 44 | N label | 1 | Label negative of the circuit | plastic tape | Off Shelf Component |  | |
| 45 | Switch with Three Wires | 1 | Inside part of the switch | Assembly | Off Shelf Component |  | |
| 46 | Blue Wire | 1 | Off Shelf Component |  | |||
| 47 | White Wire | 1 | Off Shelf Component |  | |||
| 48 | Black Wire | 1 | Off Shelf Component |  | |||
| 49 | Glass Container | 1 | Coffee Container | Glass |  | ||
| 50 | Top Part of Body | 1 | Top half of the coffeemaker | Plastic | Injection Molding |  | |
| 51 | Bottom Part of Body | 1 | Bottom half of the coffeemaker | Plastic | Injection Molding |  |
Design For Manufacturing and Assembly (DFMA)
Failure Modes and Effects Analysis (FMEA)
Design for Environment (DFE)
Group 8 Team Members
Lucas Neffa
Andrew Vickory
Nick Ciesielski
Yang Wen
Kaifu Wang
References
Dieter, George E., and Linda C. Schmidt. Engineering Design. 4th Edition. New York, NY: McGraw-Hill, 2009. Print.
