Hydraulic jack

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{|
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{| class="wikitable sortable collapsible" border="1" cellspacing="0" align="center" style="text-align:center"
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! Part Number
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! scope="col" style="background: #efefef;" | Part Number
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! Piece
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! scope="col" class="unsortable" style="background: #efefef;"| Name
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! Function
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! scope="col" style="background: #efefef;"| QTY
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! Weight (g)
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! scope="col" style="background: #efefef;"| Weight (g)
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! Material
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! scope="col" class="unsortable" style="background: #efefef;"| Function
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! Manufacturing Process
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! scope="col" style="background: #efefef;"| Material
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! scope="col" style="background: #efefef;"| Manufacturing Process
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! scope="col" class="unsortable" style="background: #efefef;"| Image
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| 1
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| 1 || Inner Handle || 1 || 78 || Inner handle piece, used to pump fluid || Painted steel || Bent, Welded ||
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| Inner Handle
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|-
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| Outer handle piece, used to pump fluid
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| 2 || Outer Handle || 1 || 134 || Outer handle piece, used to pump fluid || Painted steel || Bent, Welded ||
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| 78
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|-
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| Painted steel
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| 3 || Alligator Clip || 2 || <1 ||  || Aluminum || Purchased||
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| Bent, Welding
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|-
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| 4 || Pin || 2 || 7 || || Steel || Purchased ||
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|-
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| 5 || Pump Connector Rod || 2 || 25 ||  || Painted steel || Stamped ||
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|-
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| 6 || Link Connector Screw || 1 || 5 || || Painted steel || Riveting ||
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|-
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| 7 || Pump Handle Housing || 1 || 98 ||  || Painted steel || Stamped, Bent, Welded ||
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|-
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| 8 || Serial Number || 1 || <1 ||  || Paper || Printed||
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| 9 || Pump Rod || 1 || 42 || || Painted steel || Automated Lathe Process, Drilled ||
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| 10 || Pump O-RIng || 1 || <1 ||  || Rubber || Purchased ||
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|-
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| 11 || Pump Plastic Ring|| 1 || <1 ||  || Plastic || Purchased ||
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|-
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| 12 || Pump Housing || 1 || 74 ||  || Painted steel || Automated Lathe Process, Threaded ||
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|-
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| 13 || Pump Housing Washer || 1 || 1 ||  || Steel || Purchased ||
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|-
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| 14 || Valve Screw || 1 || 18 ||  || Painted steel || Automated Lathe Process, Threaded, Stamped ||
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|-
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| 15 || Valve Screw O-RIng || 1 || <1 ||  || Rubber || Purchased ||
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|-
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| 16 || Valve Ball Bearing || 3 || 1 ||  || Steel || Purchased ||
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|-
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| 17 || Base || 1 || 1049 ||  || Painted steel || Cast Steel, Automated Mill Process, Threaded ||
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|-
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| 18 || Plastic Bumper || 1 || <1 ||  || Plastic || Injection Molded ||
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|-
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| 19 || Plastic Filter Fluid || 1 || <1 ||  || Plastic || Injection Molded||
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|-
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| 20 || Base Plastic Washer || 1 || <1 ||  || Plastic || Purchased ||
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|-
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| 21 || Ramrod Rubber O-Ring || 1 || <1 ||  || Rubber || Purchased ||
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|-
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| 22 || Ramrod Plastic O-Ring Retainer || 1 || 1 ||  || Plastic || Purchased ||
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|-
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| 23 || Ramrod Base || 1 || 98 ||  || Steel || Automated Lathe Process ||
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|-
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| 24 || Ramrod Shell || 1 || 310 ||  || Steel || Automated Lathe Process, Threaded ||
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|-
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| 25 || Extender Screw || 1 || 176 ||  || Steel || Automated Lathe Process, Threaded, Riveted ||
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|-
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| 26 || Inner Chamber || 1 || 314 ||  || Steel || Automated Lathe Process, Threaded ||
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|-
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| 27 || Outer Cylinder || 1 || 405 ||  || Painted steel || Stamped, Bent, Welding ||
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|-
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| 28 || Rubber Plug || 1 || <1 ||  || Rubber || Purchased||
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|-
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| 29 || Large Plastic Cap Ring || 1 || <1 ||  || Plastic || Purchased ||
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|-
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| 30 || Outer Cylinder Screw Cap || 1 || 160 ||  || Painted steel || Cast Steel, Automated Lathe Process, Drilled, Threaded ||
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|-
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| 31 || English Warnings || 1 || <1 ||  || Paper|| Printed ||
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|-
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| 32 || Alternate Language Warnings || 1 || <1 ||  || Paper || Printed ||
|-
|-
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| Row 2, column 1
 
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| Row 2, column 2
 
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| Row 2, column 3
 
|}
|}

Revision as of 19:03, 30 January 2014

Contents

Executive Summary

Daniel Tabrizi

Stakeholder Needs

Daniel Tabrizi

Usability Study

Daniel Tabrizi

Assembly

Daniel Mark

Bill of Materials

Part Number Name QTY Weight (g) Function Material Manufacturing Process Image
1 Inner Handle 1 78 Inner handle piece, used to pump fluid Painted steel Bent, Welded
2 Outer Handle 1 134 Outer handle piece, used to pump fluid Painted steel Bent, Welded
3 Alligator Clip 2 <1 Aluminum Purchased
4 Pin 2 7 Steel Purchased
5 Pump Connector Rod 2 25 Painted steel Stamped
6 Link Connector Screw 1 5 Painted steel Riveting
7 Pump Handle Housing 1 98 Painted steel Stamped, Bent, Welded
8 Serial Number 1 <1 Paper Printed
9 Pump Rod 1 42 Painted steel Automated Lathe Process, Drilled
10 Pump O-RIng 1 <1 Rubber Purchased
11 Pump Plastic Ring 1 <1 Plastic Purchased
12 Pump Housing 1 74 Painted steel Automated Lathe Process, Threaded
13 Pump Housing Washer 1 1 Steel Purchased
14 Valve Screw 1 18 Painted steel Automated Lathe Process, Threaded, Stamped
15 Valve Screw O-RIng 1 <1 Rubber Purchased
16 Valve Ball Bearing 3 1 Steel Purchased
17 Base 1 1049 Painted steel Cast Steel, Automated Mill Process, Threaded
18 Plastic Bumper 1 <1 Plastic Injection Molded
19 Plastic Filter Fluid 1 <1 Plastic Injection Molded
20 Base Plastic Washer 1 <1 Plastic Purchased
21 Ramrod Rubber O-Ring 1 <1 Rubber Purchased
22 Ramrod Plastic O-Ring Retainer 1 1 Plastic Purchased
23 Ramrod Base 1 98 Steel Automated Lathe Process
24 Ramrod Shell 1 310 Steel Automated Lathe Process, Threaded
25 Extender Screw 1 176 Steel Automated Lathe Process, Threaded, Riveted
26 Inner Chamber 1 314 Steel Automated Lathe Process, Threaded
27 Outer Cylinder 1 405 Painted steel Stamped, Bent, Welding
28 Rubber Plug 1 <1 Rubber Purchased
29 Large Plastic Cap Ring 1 <1 Plastic Purchased
30 Outer Cylinder Screw Cap 1 160 Painted steel Cast Steel, Automated Lathe Process, Drilled, Threaded
31 English Warnings 1 <1 Paper Printed
32 Alternate Language Warnings 1 <1 Paper Printed


Daniel Mark

Product Functionality

Daniel Mark

Design for Manufacturing and Assembly (DFMA)

Derek Lessard

Failure Modes and Effects Analysis (FMEA)

Gloriana Redondo

Design for Environment (DFE)

Melanie Jasper

Team Member Roles

All

References

All

Retrieved from "https://wiki.ece.cmu.edu/ddl/index.php/Hydraulic_jack"
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