Hydraulic jack
From DDL Wiki
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| 2 || Outer Handle || 1 || 134 || Outer handle piece, used to pump fluid || Painted steel || Bent, Welded || | | 2 || Outer Handle || 1 || 134 || Outer handle piece, used to pump fluid || Painted steel || Bent, Welded || | ||
|- | |- | ||
| - | | 3 || Alligator Clip || 2 || <1 || | + | | 3 || Alligator Clip || 2 || <1 || Used to hold Pins (#4) in place|| Aluminum || Purchased|| |
|- | |- | ||
| - | | 4 || Pin || 2 || 7 || || Steel || Purchased || | + | | 4 || Pin || 2 || 7 || Used to hold pump structure together || Steel || Purchased || |
|- | |- | ||
| - | | 5 || Pump Connector Rod || 2 || 25 || | + | | 5 || Pump Connector Rod || 2 || 25 || Connects Pump Handle Housing (#6) to Base (#17) || Painted steel || Stamped || |
|- | |- | ||
| - | | 6 || Link Connector Screw || 1 || 5 || || Painted steel || Riveting || | + | | 6 || Link Connector Screw || 1 || 5 || || Painted steel || Riveting || |
|- | |- | ||
| - | | 7 || Pump Handle Housing || 1 || 98 || | + | | 7 || Pump Handle Housing || 1 || 98 || Connects handle (#1&2) to Pump Rod (#9) || Painted steel || Stamped, Bent, Welded || |
|- | |- | ||
| - | | 8 || Serial Number || 1 || <1 || | + | | 8 || Serial Number || 1 || <1 || Lists the serial number of the product || Paper || Printed|| |
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| - | | 9 || Pump Rod || 1 || 42 || || Painted steel || Automated Lathe Process, Drilled || | + | | 9 || Pump Rod || 1 || 42 || Moves up and down to pressurize the jack || Painted steel || Automated Lathe Process, Drilled || |
|- | |- | ||
| - | | 10 || Pump O-RIng || 1 || <1 || | + | | 10 || Pump O-RIng || 1 || <1 || Creates a pressure seal for the pump || Rubber || Purchased || |
|- | |- | ||
| 11 || Pump Plastic Ring|| 1 || <1 || || Plastic || Purchased || | | 11 || Pump Plastic Ring|| 1 || <1 || || Plastic || Purchased || | ||
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Daniel Mark | Daniel Mark | ||
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== Product Functionality == | == Product Functionality == | ||
Daniel Mark | Daniel Mark | ||
Revision as of 21:18, 30 January 2014
Contents |
Executive Summary
Daniel Tabrizi
Stakeholder Needs
Daniel Tabrizi
Usability Study
Daniel Tabrizi
Assembly
Daniel Mark
Bill of Materials
| Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
|---|---|---|---|---|---|---|---|
| 1 | Inner Handle | 1 | 78 | Inner handle piece, used to pump fluid | Painted steel | Bent, Welded | |
| 2 | Outer Handle | 1 | 134 | Outer handle piece, used to pump fluid | Painted steel | Bent, Welded | |
| 3 | Alligator Clip | 2 | <1 | Used to hold Pins (#4) in place | Aluminum | Purchased | |
| 4 | Pin | 2 | 7 | Used to hold pump structure together | Steel | Purchased | |
| 5 | Pump Connector Rod | 2 | 25 | Connects Pump Handle Housing (#6) to Base (#17) | Painted steel | Stamped | |
| 6 | Link Connector Screw | 1 | 5 | Painted steel | Riveting | ||
| 7 | Pump Handle Housing | 1 | 98 | Connects handle (#1&2) to Pump Rod (#9) | Painted steel | Stamped, Bent, Welded | |
| 8 | Serial Number | 1 | <1 | Lists the serial number of the product | Paper | Printed | |
| 9 | Pump Rod | 1 | 42 | Moves up and down to pressurize the jack | Painted steel | Automated Lathe Process, Drilled | |
| 10 | Pump O-RIng | 1 | <1 | Creates a pressure seal for the pump | Rubber | Purchased | |
| 11 | Pump Plastic Ring | 1 | <1 | Plastic | Purchased | ||
| 12 | Pump Housing | 1 | 74 | Painted steel | Automated Lathe Process, Threaded | ||
| 13 | Pump Housing Washer | 1 | 1 | Steel | Purchased | ||
| 14 | Valve Screw | 1 | 18 | Painted steel | Automated Lathe Process, Threaded, Stamped | ||
| 15 | Valve Screw O-RIng | 1 | <1 | Rubber | Purchased | ||
| 16 | Valve Ball Bearing | 3 | 1 | Steel | Purchased | ||
| 17 | Base | 1 | 1049 | Painted steel | Cast Steel, Automated Mill Process, Threaded | ||
| 18 | Plastic Bumper | 1 | <1 | Plastic | Injection Molded | ||
| 19 | Plastic Filter Fluid | 1 | <1 | Plastic | Injection Molded | ||
| 20 | Base Plastic Washer | 1 | <1 | Plastic | Purchased | ||
| 21 | Ramrod Rubber O-Ring | 1 | <1 | Rubber | Purchased | ||
| 22 | Ramrod Plastic O-Ring Retainer | 1 | 1 | Plastic | Purchased | ||
| 23 | Ramrod Base | 1 | 98 | Steel | Automated Lathe Process | ||
| 24 | Ramrod Shell | 1 | 310 | Steel | Automated Lathe Process, Threaded | ||
| 25 | Extender Screw | 1 | 176 | Steel | Automated Lathe Process, Threaded, Riveted | ||
| 26 | Inner Chamber | 1 | 314 | Steel | Automated Lathe Process, Threaded | ||
| 27 | Outer Cylinder | 1 | 405 | Painted steel | Stamped, Bent, Welding | ||
| 28 | Rubber Plug | 1 | <1 | Rubber | Purchased | ||
| 29 | Large Plastic Cap Ring | 1 | <1 | Plastic | Purchased | ||
| 30 | Outer Cylinder Screw Cap | 1 | 160 | Painted steel | Cast Steel, Automated Lathe Process, Drilled, Threaded | ||
| 31 | English Warnings | 1 | <1 | Paper | Printed | ||
| 32 | Alternate Language Warnings | 1 | <1 | Paper | Printed |
Daniel Mark
Product Functionality
Daniel Mark
Design for Manufacturing and Assembly (DFMA)
Derek Lessard
Failure Modes and Effects Analysis (FMEA)
Gloriana Redondo
Design for Environment (DFE)
Melanie Jasper
Team Member Roles
All
References
All
