Hydraulic jack

From DDL Wiki

Revision as of 00:57, 31 January 2014

Executive Summary

Daniel Tabrizi

Stakeholder Needs

Daniel Tabrizi

Usability Study

Daniel Tabrizi

Assembly

The following is an exploded view of the hydraulic jack. The parts each number corresponds to are listed below the picture and in the Bill of Materials section.

Hydraulic bottle jack assembly

1. Inner Handle

2. Outer Handle

3. Alligator Clip

4. Pins

5. Pump Connector Rod

6. Link Connector Screw

7. Pump Handle Housing

8. Pump Rod

9. Pump O-Ring

10. Pump Plastic Ring

11. Pump Housing

12. Pump Housing Washer

13. Valve Screw

14. Valve Screw O-Ring

15. Valve Ball Bearing

16. Base

17. Plastic Bumper

18. Plastic Fluid Filter

19. Base Plastic Washer

20. Ramrod Rubber O-Ring

21. Ramrod Plastic O-Ring Retainer

22. Ramrod Base

23. Ramrod Shell

24. Extender Screw

25. Inner Chamber

26. Outer Cylinder

27. Rubber Plug

28. Large Plastic Cap Ring

29. Outer Cylinder Screw Cap

30. English Warnings

31. Alternate Language Warnings

Daniel Mark

Bill of Materials

The following is a list of the 32 parts that make up the hydraulic bottle jack. Most pieces are made of steel, that has been shopped in some way, usually on a mill or a lathe. The non steel parts are either rubber or plastic and are purchased or injection molded. The table can be sorted by Part Number, Quantity, Weight, Material, and Manufacturing Process.

Part Number	Name	Quantity	Weight (g)	Function	Material	Manufacturing Process	Image
1	Inner Handle	1	78	Inner handle piece, used to pump fluid	Painted steel	Bent, Welded
2	Outer Handle	1	134	Outer handle piece, used to pump fluid	Painted steel	Bent, Welded
3	Alligator Clip	2	<1	Used to hold Pins (#4) in place	Aluminum	Purchased
4	Pin	2	7	Used to hold pump structure together	Steel	Purchased
5	Pump Connector Rod	2	25	Connects Pump Handle Housing (#6) to Base (#16)	Painted steel	Stamped
6	Link Connector Screw	1	5	Connects Pump Connector Rods (#5) to Pump Handle Housing (#7)	Painted steel	Riveting
7	Pump Handle Housing	1	98	Connects handle (#1&2) to Pump Rod (#8)	Painted steel	Stamped, Bent, Welded
8	Pump Rod	1	42	Moves up and down to pressurize the jack	Painted steel	Automated Lathe Process, Drilled
9	Pump O-RIng	1	<1	Creates a pressure seal for the pump	Rubber	Purchased
10	Pump Plastic Ring	1	<1	Holds the Pump O-RIng (#9) in place	Plastic	Purchased
11	Pump Housing	1	74	Limits the Pump Rod (#8) motion to 1D	Painted steel	Automated Lathe Process, Threaded
12	Pump Housing Washer	1	1	Provides separation between the base and the bottom of the Pump Housing (#11)	Steel	Purchased
13	Valve Screw	1	18	Allows for release of pressure in jack	Painted steel	Automated Lathe Process, Threaded, Stamped
14	Valve Screw O-RIng	1	<1	Creates pressure seal around the Valve Screw (#13)	Rubber	Purchased
15	Valve Ball Bearing	3	1	Creates or releases liquid seal allowing for flow between chambers	Steel	Purchased
16	Base	1	1049	Holds entire jack together, houses the various valves in the jack	Painted steel	Cast Steel, Automated Mill Process, Threaded
17	Plastic Bumper	1	<1	Holds Valve Ball Bearing (#15) in place	Plastic	Injection Molded
18	Plastic Fluid Filter	1	<1	Filters debris during liquid flow	Plastic	Injection Molded
19	Base Plastic Washer	1	<1	Seals base of Inner Chamber (#25)	Plastic	Purchased
20	Ramrod Rubber O-Ring	1	<1	Creates pressure seal around Ramrod Shell (#23)	Rubber	Purchased
21	Ramrod Plastic O-Ring Retainer	1	1	Holds Ramrod Rubber O-RIng (#20) in place	Plastic	Purchased
22	Ramrod Base	1	98	Keeps liquid out of Ramrod Shell (#23) and prevents sticking to Base (#16)	Steel	Automated Lathe Process
23	Ramrod Shell	1	310	Moves up and down lifting and lowering anything on the jack	Steel	Automated Lathe Process, Threaded
24	Extender Screw	1	176	Allows for extra heigh to be reached by the jack	Steel	Automated Lathe Process, Threaded, Riveted
25	Inner Chamber	1	314	Constrains Ramrod Shell (#23) to 1D motion	Steel	Automated Lathe Process, Threaded
26	Outer Cylinder	1	405	Houses liquid	Painted steel	Stamped, Bent, Welding
27	Rubber Plug	1	<1	Allows for initial filling of jack with hydraulic fluid	Rubber	Purchased
28	Large Plastic Cap Ring	1	<1	Prevents rubbing between Outer Cylinder Screw Cap (#29) and Outer Cylinder (#26)	Plastic	Purchased
29	Outer Cylinder Screw Cap	1	160	Caps jack and prevents pressure leak	Painted steel	Cast Steel, Automated Lathe Process, Drilled, Threaded
30	English Warnings	1	<1	Provides warnings in English	Paper	Printed
31	Alternate Language Warnings	1	<1	Provides warnings in Spanish and French	Paper	Printed

Daniel Mark

Product Functionality

Daniel Mark

Design for Manufacturing and Assembly (DFMA)

Derek Lessard

Failure Modes and Effects Analysis (FMEA)

Gloriana Redondo

Design for Environment (DFE)

Melanie Jasper

Team Member Roles

All

References

All