Microphone stand

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(Product Dissection)
(Product Dissection)
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Revision as of 22:50, 20 September 2007

This page was compiled as a project for the 24-441 Engineering Design Course at Carnegie Mellon University.


Contents

Executive Summary

Customer Needs

This device is primarily a precision positioning mechanism that can move in any direction. It is designed such that it has multiple degrees of freedom to increase the usability for the user. Some of the main users are disc jockeys and radio stations who need a stand for their microphones. This microphone was designed to be a hands-free device and would eliminate the need for the user to have to physically hold the microphone in a particular location.

Another need that is addressed by the product is the small footprint that it has and the overall size of the device. Most radio stations are cluttered and microphones may get lost. The device takes up a small portion of the table and can extend outward in any direction. This device is also easily portable which is beneficial for users who have to move or store equipment around.

This unit is also durable due to material that was used to create it. Bent sheet metal is very strong and the injection molded parts are fairly durable as well. Parts are coupled in pairs for strength and stability.

Function of System

The stand is attached to a surface by a clamp. The 2” rod that protrudes out from the bottom of the stand attaches to the clamp and can swivel 360°. The springs attached to the upper section of the stand create an opposing force to the microphone itself. The spring force creates a moment around point A as shown in Figure 1. This moment counteracts the moment caused by the force created by the microphone. The upper bar linkages can move together respective of point A. They are fixed together by a ¼” bolt and angled plates (point B). As long as the microphone is being adjusted lower than it’s equilibrium position without a microphone as shown in Figure 2, the lower spring does not stretch or compress. Once the upper section moves above the

Product Dissection

Components
Part # Part Name Qty. Function Weight (g) Material Manufacturing Process Photo
01 Knurled knob 1 Friction knob to hold microphone in place 6 Plastic Injection molding

02 Lock washer (small) 2 Spacer between bolt and surface 0.15 Steel Casting Image:Ms lockwasher.JPG
03 Headless bolt 1 Holds microphone attachment in place 2 Steel Casting Image:Ms headlessbolt.JPG
04 Microphone attachment 1 Holds microphone by threaded rod 47 Steel Casting Image:Ms microphoneattachment.JPG
05 Grasping clamp 2 Clamps microphone attachment in place 13 Steel Casting Image:Ms graspingclamp.JPG
06 Grasping pin 1 Aligns grasping clamps 0.5 Brass Extrusion Image:Ms graspingpin.JPG
07 Lock washer (large) 1 Spacer between bolt and surface 0.2 Steel Casting Image:Ms lockwasher large.JPG
08 Bolt 4 Holds upper angled plate sub-assembly 2.5 Steel Casting Image:Ms bolt.JPG
09 Angled plate - bent 2 Holds frame to attachment 11 Sheet metal Stamping/bending Image:Ms angledplate bent.JPG
10 Upper spring 2 Counteracts weight of microphone 53 Steel Wrapped wire extrusion Image:Ms upperspring.JPG
11 Upper spring attachment 4 Holds spring in place 2 Steel Casting/turning Image:Ms upperspringattachment.JPG
12 Threaded rod 2 Holds attachments together 4 Steel Casting Image:Ms threadedrod.JPG
13 Bar linkage 5 Linkage, houses XLR cable 94 Sheet metal Extrusion Image:Ms barlinkage.JPG
14 End fitting cap 4 Upper linkage cap, guides XLR cable (n/a) Plastic Injection Molding Image:Ms endfittingcap.JPG
15 Lock washer (medium) 2 Spacer between bolt and surface 0.2 Steel Casting Image:Ms spacer medium.JPG
16 Nut 3 Tightens fixture 0.5 Steel Casting Image:Ms nut.JPG
17 Headless 1/2-threaded rod 1 Connects lower and upper sections 4 Steel Casting Image:Ms headlesshalfthreadedrod.JPG
18 Spacer (medium) 2 Spacer for central sub-assembly 0.5 Steel Casting Image:Ms spacer medium.JPG
19 Spacer washer 1 Holds central sub-assembly 0.2 Steel Casting Image:Ms spacerwasher.JPG
20 Washer (medium) 1 Holds central sub-assembly 0.2 Steel Casting Image:Ms washer medium.JPG
21 Tightening cap 1 Tightens upper to lower section connection, secures joint angle 3 Plastic Injection molding Image:Ms tighteningcap.JPG
22 Angled plate - flat 2 Base for upper to lower connection 10 Sheet metal Stamping Image:Ms angledplate flat.JPG
23 End fitting cap (flat) 2 Upper linkage cap (n/a) Plastic Injection molding Image:Ms endfittingcap flat.JPG
24 Spacer (large) 3 Spacer for lower sub-assembly 2 Steel Casting Image:Ms spacer large.JPG
25 Long 1/4-threaded rod 1 Holds lower sub-assembly 5 Steel Casting Image:Ms longquarterthreadedrod.JPG
26 Spacing bolt/rod 1 Spaces and holds lower springs 2 Steel Turning Image:Ms spacingbolt rod.JPG
27 Lower spring 2 Counteracts weight of microphone 35 Steel Wrapped wire extrusion Image:Ms lowerspring.JPG
28 Lower spring attachment 2 Holds spring in place 2 Steel Turning Image:Ms lowerspringattachment.JPG
29 Base bracket 1 Connects frame to mounting section 47 Sheet metal Stamping/bending Image:Ms basebracket.JPG
30 White bushing 1 Protects and guides XLR cable 0.5 Plastic Injection molding Image:Ms whitebushing.JPG
31 XLR cable 1 Carries signal to microphone 50 Various Electric Image:Ms xlrcable.JPG
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