Motorcycle throttle lock

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== Product Use ==
== Product Use ==
 +
== Pictures of Assembly ==
== Pictures of Assembly ==
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== Mechanical Function ==
== Mechanical Function ==
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This product is used to lock the throttle on a motorcycle. The usual way of riding a motorcycle requires the rider to hold the throttle on at all times to accelerate. This can lead to fatigue on long trips. This product uses a metal clamp with a plastic washer to hold the throttle in the on position while letting the rider relax his hand. There is a small spring and plastic switch for functionality and when the switch is turned off, it quickly allows the throttle to go to zero.
== Bill of Materials and Properties ==
== Bill of Materials and Properties ==

Revision as of 14:58, 31 January 2011

Contents

Executive Summary

This is the executive summary.

Major Stakeholders and Product Needs

User

  • easy to use
  • safe
  • easy to disengage
  • durable
  • attractive
  • stays engaged over long distances and through vibrations
  • intuitive to use

Installer

  • easy to install and adjust for many different motorcycles

Retailer

  • cheap
  • attractive
  • compact

Other motorists

  • safe
  • easy to disengage

Passenger

  • safe
  • reliable
  • intuitive to use

Law enforcement

  • Can failure lead to malfunction or an accident

Product Use

Pictures of Assembly

Dis-assembly procedure

  1. Removing clamp
    • take off clamp screw nut
    • remove washer and spring
    • separate main assembly into two sub-assemblies
      1. throttle lock sub-assembly
      2. handle bar clamp sub-assembly
  2. Dis-assemble locking mechanism
    • remove metal clamp
    • remove clamp screws (3)
  3. Dis-assemble thumb lever
    • remove axial screw
  4. Dis-assemble handle bar clamp
    • remove screws (2)
  5. Analyze auxiliary parts
    • rubber clamps
    • wide throttle adapter with screw
  6. Cut out main body clamp set threads
    • cut with hack saw


Mechanical Function

This product is used to lock the throttle on a motorcycle. The usual way of riding a motorcycle requires the rider to hold the throttle on at all times to accelerate. This can lead to fatigue on long trips. This product uses a metal clamp with a plastic washer to hold the throttle in the on position while letting the rider relax his hand. There is a small spring and plastic switch for functionality and when the switch is turned off, it quickly allows the throttle to go to zero.

Bill of Materials and Properties

DFMA

FMEA

DFE

Team Members and Roles

  • Brandon VanTassel - Team Leader
  • Matthew Doncheski - DFMA Lead
  • Randall Oakes - FMEA Lead
  • Nicholas Petrillo - DFE Lead

References

Personal tools