Door damper

From DDL Wiki

(Difference between revisions)
Jump to: navigation, search
(New page: == Executive Summary == == Primary Stakeholders and Product Needs == == Product Function and Evaluation == == List of Parts == == Design For Manufacturing and Assembly == =...)
Line 1: Line 1:
-
 
== Executive Summary ==
== Executive Summary ==
Line 14: Line 13:
== List of Parts ==
== List of Parts ==
 +
 +
{| class="wikitable collapsible" border="1"  cellspacing="0" align="center" style="text-align:center"
 +
|-
 +
! Part #
 +
! Part Name
 +
! QTY
 +
! Function
 +
! Manufacturing Process
 +
! Material
 +
! Weight (g)
 +
! Image
 +
|-
 +
|'''Body'''
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|-
 +
| 1
 +
| Shell
 +
| 1
 +
| Contain other parts and hydraulics
 +
| Cast
 +
| Aluminum
 +
| 715
 +
| pic here
 +
|-
 +
| 2
 +
| Rack
 +
| 1
 +
| Move through viscous fluid and create damping
 +
| Cast/machined
 +
| Steel
 +
| 352
 +
| rack pic here
 +
|-
 +
| 3
 +
| Pinion
 +
| 1
 +
| Transmit motion
 +
| Cast/Machined
 +
| Stainless Steel
 +
| 150
 +
| Pinion pic here
 +
|-
 +
| 4
 +
| Spring
 +
| 1
 +
| Return door to closed position
 +
| Drawn
 +
| Steel
 +
| 218
 +
| spring pic here
 +
|-
 +
| 5
 +
| Side Cap with bearing
 +
| 2
 +
| Allow pinion to rotate
 +
| Casting
 +
| Aluminum
 +
| 24
 +
| Side cap picture
 +
|-
 +
| 6
 +
| End Cap
 +
| 1
 +
| Keep fluid contained, allow access for assembly
 +
| Cast
 +
| Aluminum
 +
| 1
 +
| End Cap Picture
 +
|-
 +
| 7
 +
| O-ring
 +
| 1
 +
| Keep fluid contained, prevent leaks
 +
| Cast
 +
| Rubber
 +
| <1
 +
| o ring Picture
 +
|-
 +
|'''Linkage'''
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|-
 +
| 7
 +
| Large arm
 +
| 1
 +
| Connect to door base
 +
| Cast
 +
| Steel
 +
| 374
 +
| large arm pic here
 +
|-
 +
| 8
 +
| Small arm
 +
| 1
 +
| Connect to doorframe
 +
| Cast
 +
| Steel
 +
| 81
 +
| small arm pic here
 +
|-
 +
| 9
 +
| Threaded arm
 +
| 1
 +
| connect to doorframe base/ adjust length of linkage
 +
| Cast
 +
| Steel
 +
| 116
 +
| threaded arm pic
 +
|-
 +
| 10
 +
| Washer
 +
| 1
 +
| Hold linkage together
 +
| Stamped
 +
| Steel
 +
| 3
 +
| Washer pic here
 +
|-
 +
| 11
 +
| Nut
 +
| 1
 +
| Hold threaded arm to short arm
 +
| Cast
 +
| Steel
 +
| 6
 +
| nut pic here
 +
|-
 +
| 12
 +
| Short screw
 +
| 1
 +
| Hold linkage together
 +
| Cold headed and  machined
 +
| Steel
 +
| 3
 +
| Short screw pic here
 +
|-
 +
| 13
 +
| Standoff
 +
| 1
 +
| Connect to doorframe
 +
| Stamped and bent
 +
| Aluminum
 +
| 6
 +
| Standoff pic here
 +
|-
 +
| 14
 +
| Arm screw to box
 +
| 1
 +
| Hold long arm to base
 +
| Cold headed and machined
 +
| Steel
 +
| 6
 +
| arm screw to box pic here
 +
|}
 +
 +
 +
 +

Revision as of 13:17, 17 September 2012

Contents

Executive Summary

Primary Stakeholders and Product Needs

Product Function and Evaluation

List of Parts

Part # Part Name QTY Function Manufacturing Process Material Weight (g) Image
Body
1 Shell 1 Contain other parts and hydraulics Cast Aluminum 715 pic here
2 Rack 1 Move through viscous fluid and create damping Cast/machined Steel 352 rack pic here
3 Pinion 1 Transmit motion Cast/Machined Stainless Steel 150 Pinion pic here
4 Spring 1 Return door to closed position Drawn Steel 218 spring pic here
5 Side Cap with bearing 2 Allow pinion to rotate Casting Aluminum 24 Side cap picture
6 End Cap 1 Keep fluid contained, allow access for assembly Cast Aluminum 1 End Cap Picture
7 O-ring 1 Keep fluid contained, prevent leaks Cast Rubber <1 o ring Picture
Linkage
7 Large arm 1 Connect to door base Cast Steel 374 large arm pic here
8 Small arm 1 Connect to doorframe Cast Steel 81 small arm pic here
9 Threaded arm 1 connect to doorframe base/ adjust length of linkage Cast Steel 116 threaded arm pic
10 Washer 1 Hold linkage together Stamped Steel 3 Washer pic here
11 Nut 1 Hold threaded arm to short arm Cast Steel 6 nut pic here
12 Short screw 1 Hold linkage together Cold headed and machined Steel 3 Short screw pic here
13 Standoff 1 Connect to doorframe Stamped and bent Aluminum 6 Standoff pic here
14 Arm screw to box 1 Hold long arm to base Cold headed and machined Steel 6 arm screw to box pic here




Design For Manufacturing and Assembly

DFM &DFA

Failure Mode and Effect Analysis

Design for Environment

Team Members

References

Personal tools