Door damper
From DDL Wiki
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== Product Function and Evaluation == | == Product Function and Evaluation == | ||
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+ | The door damper has two main roles. First, the damper closes the door automatically. Secondly, the damper ensures that the door moves at a safe and controlled rate. | ||
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+ | Self closing functionality is achieved with the use of a spring. The spring is compressed when the door is open. It then expands and forces the door into a closed position. | ||
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+ | Speed is controlled by moving a piston through a viscous fluid. Speed can be controlled by opening additional channels to allow the fluid less head loss. | ||
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+ | Motion is controlled and transmitted through the use of a two bar linkage, a rack, and a pinion. This provides both mechanical advantage for the spring, as well as allowing the use of a linear spring to cause rotational motion of the door. | ||
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+ | '''Steps for use''' | ||
+ | *Install door closer to door and frame | ||
+ | *Adjust to desired angle and closing speed | ||
+ | *Push/pull door open | ||
+ | *Allow door to close behind you | ||
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| <1 | | <1 | ||
| o ring Picture | | o ring Picture | ||
+ | |- | ||
+ | | 8 | ||
+ | | Thin washer | ||
+ | | 2 | ||
+ | | provide spacing between pinion and bearing | ||
+ | | Stamped | ||
+ | | Steel | ||
+ | | <1 | ||
+ | | washer Picture | ||
|- | |- | ||
|'''Linkage''' | |'''Linkage''' |
Revision as of 13:36, 17 September 2012
Contents |
Executive Summary
Primary Stakeholders and Product Needs
Consumers are building owners who must absorb cost of original door damper, instillation, as well as maintenance costs and replacement. Also must consider installers (construction workers), maintenance workers, and building planers.
Stakeholder | Needs |
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Consumer |
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Retailers |
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Manufacturers |
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Shipping/Transport |
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Product Function and Evaluation
The door damper has two main roles. First, the damper closes the door automatically. Secondly, the damper ensures that the door moves at a safe and controlled rate.
Self closing functionality is achieved with the use of a spring. The spring is compressed when the door is open. It then expands and forces the door into a closed position.
Speed is controlled by moving a piston through a viscous fluid. Speed can be controlled by opening additional channels to allow the fluid less head loss.
Motion is controlled and transmitted through the use of a two bar linkage, a rack, and a pinion. This provides both mechanical advantage for the spring, as well as allowing the use of a linear spring to cause rotational motion of the door.
Steps for use
- Install door closer to door and frame
- Adjust to desired angle and closing speed
- Push/pull door open
- Allow door to close behind you
List of Parts
Part # | Part Name | QTY | Function | Manufacturing Process | Material | Weight (g) | Image |
---|---|---|---|---|---|---|---|
Body | |||||||
1 | Shell | 1 | Contain other parts and hydraulics | Cast | Aluminum | 715 | pic here |
2 | Rack | 1 | Move through viscous fluid and create damping | Cast/machined | Steel | 352 | rack pic here |
3 | Pinion | 1 | Transmit motion | Cast/Machined | Stainless Steel | 150 | Pinion pic here |
4 | Spring | 1 | Return door to closed position | Drawn | Steel | 218 | spring pic here |
5 | Side Cap with bearing | 2 | Allow pinion to rotate | Casting | Aluminum | 24 | Side cap picture |
6 | End Cap | 1 | Keep fluid contained, allow access for assembly | Cast | Aluminum | 1 | End Cap Picture |
7 | O-ring | 1 | Keep fluid contained, prevent leaks | Extruded and vulcanized | Rubber | <1 | o ring Picture |
8 | Thin washer | 2 | provide spacing between pinion and bearing | Stamped | Steel | <1 | washer Picture |
Linkage | |||||||
7 | Large arm | 1 | Connect to door base | Cast | Steel | 374 | large arm pic here |
8 | Small arm | 1 | Connect to doorframe | Cast | Steel | 81 | small arm pic here |
9 | Threaded arm | 1 | connect to doorframe base/ adjust length of linkage | Cast | Steel | 116 | threaded arm pic |
10 | Washer | 1 | Hold linkage together | Stamped | Steel | 3 | Washer pic here |
11 | Nut | 1 | Hold threaded arm to short arm | Cast | Steel | 6 | nut pic here |
12 | Short screw | 1 | Hold linkage together | Cold headed and machined | Steel | 3 | Short screw pic here |
13 | Standoff | 1 | Connect to doorframe | Stamped and bent | Aluminum | 6 | Standoff pic here |
14 | Arm screw to box | 1 | Hold long arm to base | Cold headed and machined | Steel | 6 | arm screw to box pic here |