Iron
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(→Bill of Materials) |
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| 1 ||Atomizer||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Atomizer.jpg |100px|center|]] | | 1 ||Atomizer||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Atomizer.jpg |100px|center|]] | ||
|- | |- | ||
- | | 2 || | + | | 2 ||Ball bearing spring mount for pump||5||1||Attaches screws (#1) to metal base (#31)||Steel||***|| [[Image:Iron_Ball_bearing_spring_mount_for_pump.jpg |100x100px|center|]] |
|- | |- | ||
- | | 3 || | + | | 3 ||Bottom Cover of Handle||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Bottom_Cover_of_Handle_2.jpg |100px|center|]] |
|- | |- | ||
- | | 4 || | + | | 4 ||Bottom plastic housing||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Bottom_plastic_housing.jpg |100px|center|]] |
|- | |- | ||
- | | 5 || | + | | 5 ||Brass washer||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Brass_washer.jpg |100px|center|]] |
|- | |- | ||
- | | 6 || | + | | 6 ||Cam Housing Mounting Bracket||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Cam_Housing-Mounting_Bracket.jpg |100px|center|]] |
|- | |- | ||
- | | 7 || | + | | 7 ||CBS base||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_CBS_base.jpg |100px|center|]] |
|- | |- | ||
- | | 8 || | + | | 8 ||CBS seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_CBS_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 9 || | + | | 9 ||CBS spring||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_CBS_spring.jpg |100px|center|]] |
|- | |- | ||
- | | 10 || | + | | 10 ||Clean button seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Clean_button_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 11 || | + | | 11 ||Clean Push Button||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_'Clean'_Push_Buttom_2.jpg |100px|center|]] |
|- | |- | ||
- | | 12 || | + | | 12 ||Coil spring at base of pump||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Coil_spring_at_base_of_pump.jpg |100px|center|]] |
|- | |- | ||
- | | 13 || | + | | 13 ||Control Potentiometer||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Control_Potentiometer_2.jpg |100px|center|]] |
|- | |- | ||
- | | 14 || | + | | 14 ||Crimp connector||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Crimp_connector_2.jpg |100px|center|]] |
|- | |- | ||
- | | 15 || | + | | 15 ||E clip||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_E_clip.jpg |100px|center|]] |
|- | |- | ||
- | | 16 || | + | | 16 ||Electronics Assembly and Leads||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Electronics_Assembly_and_Leads.jpg |100px|center|]] |
|- | |- | ||
- | | 17 || | + | | 17 ||Handle top cover||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Handle_top_cover.jpg |100px|center|]] |
|- | |- | ||
- | | 18 || | + | | 18 ||Heater wire insulator assy||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Heater_wire_insulator_assy.jpg |100px|center|]] |
|- | |- | ||
- | | 19 || | + | | 19 ||Heater wire lead||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Heater_wire_lead.jpg |100px|center|]] |
|- | |- | ||
- | | 20 || | + | | 20 ||Heating resistor diode||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Heating_resistor-diode.jpg |100px|center|]] |
|- | |- | ||
- | | 21 || | + | | 21 ||Hot plate bottom||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Hot_plate_bottom.jpg |100px|center|]] |
|- | |- | ||
- | | 22 || | + | | 22 ||HWIA insulator clip||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_HWIA_insulator_clip.jpg |100px|center|]] |
|- | |- | ||
- | | 23 || | + | | 23 ||HWIA insulator tube||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_HWIA_insulator_tube.jpg |100px|center|]] |
|- | |- | ||
- | | 24 || | + | | 24 ||Metal aesthetic cover||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Metal_aesthetic_cover.jpg |100px|center|]] |
|- | |- | ||
- | | 25 || | + | | 25 ||Metal rod for steam selector rocker||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Metal_rod_for_steam_selector_rocker.jpg |100px|center|]] |
|- | |- | ||
- | | 26 || | + | | 26 ||Mister and Steam buttons||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Mister_and_Steam_button.jpg |100px|center|]] |
|- | |- | ||
- | | 27 || | + | | 27 ||Mister assy||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Mister_assy.jpg |100px|center|]] |
|- | |- | ||
- | | 28 || | + | | 28 ||Mister hose||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Mister_hose.jpg |100px|center|]] |
|- | |- | ||
- | | 29 || | + | | 29 ||Mounting bracket bottom||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Mounting_bracket_bottom.jpg |100px|center|]] |
|- | |- | ||
- | | 30 || | + | | 30 ||Pinion Gear to Attach to Potentiometer||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Pinion_Gear_to_Attach_to_Potentiometer.jpg |100px|center|]] |
|- | |- | ||
- | | 31 || | + | | 31 ||Pinion pot adapter||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Pinion_pot_adapter.jpg |100px|center|]] |
|- | |- | ||
- | | 32 || | + | | 32 ||Plastic sleeve around electronics||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Plastic_sleeve_around_electronics.jpg |100px|center|]] |
|- | |- | ||
- | | 33 || | + | | 33 ||Power Cord Bend/Kink Protector||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Power_Cord_Bend-Kink_Protector.jpg |100px|center|]] |
|- | |- | ||
- | | 34 || | + | | 34 ||Power Cord||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Power_Cord.jpg |100px|center|]] |
|- | |- | ||
- | | 35 || | + | | 35 ||Pump cylinder||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Pump_cylinder.jpg |100px|center|]] |
|- | |- | ||
- | | 36 || | + | | 36 ||Rack and Pinion Positioning Spring-Loaded Pin||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Rack_and_Pinion_Positioning_Spring-Loaded_Pin.jpg |100px|center|]] |
|- | |- | ||
| 37 ||Rack||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Rack.jpg |100px|center|]] | | 37 ||Rack||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Rack.jpg |100px|center|]] | ||
|- | |- | ||
- | | 38 || | + | | 38 ||Rear screw||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Rear_screw.jpg |100px|center|]] |
|- | |- | ||
- | | 39 || | + | | 39 ||Red Reset button||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Red_Reset_button_2.jpg |100px|center|]] |
|- | |- | ||
- | | 40 || | + | | 40 ||Selector Handle Linear Slide||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Selector_Handle-Linear_Slide.jpg |100px|center|]] |
|- | |- | ||
- | | 41 || | + | | 41 ||Selector Labelled With Notches for Fixed Positions Settings on Rack||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Selector_Labelled_With_Notches_for_Fixed_Positions-Settings_on_Rack_2.jpg |100px|center|]] |
|- | |- | ||
- | | 42 || | + | | 42 ||Spring inside pump||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Spring_inside_pump.jpg |100px|center|]] |
|- | |- | ||
- | | 43 || | + | | 43 ||Steam Selector Cam With 4 Positioning Grooves||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Steam_Selector_Cam_With_4_Positioning_Grooves.jpg |100px|center|]] |
|- | |- | ||
- | | 44 || | + | | 44 ||Steam Selector Piston Gauge||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:IRon_Steam_Selector_Piston_Gauge.jpg |100px|center|]] |
|- | |- | ||
- | | 45 || | + | | 45 ||Steam Selector Tensioning Spring||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Steam_Selector_Tensioning_Spring.jpg |100px|center|]] |
|- | |- | ||
- | | 46 || | + | | 46 ||Steam selector tube springs||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Steam_selector_tube_springs.jpg |100px|center|]] |
|- | |- | ||
- | | 47 || | + | | 47 ||Steam tube||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Steam_tube.jpg |100px|center|]] |
|- | |- | ||
- | | 48 || | + | | 48 ||Thermocouple plate||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Thermocouple_plate.jpg |100px|center|]] |
|- | |- | ||
- | | 49 || | + | | 49 ||Water reservoir clear top cover||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Water_reservoir_clear_top_cover.jpg |100px|center|]] |
|- | |- | ||
- | | 50 || | + | | 50 ||Water reservoir outer hatch||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Water_reservoir_outer_hatch.jpg |100px|center|]] |
|- | |- | ||
- | | 51 || | + | | 51 ||Water reservoir seal assy||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Water_reservoir_seal_assy.jpg |100px|center|]] |
|- | |- | ||
- | | 52 || | + | | 52 ||WRS base||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_WRS_base.jpg |100px|center|]] |
|- | |- | ||
- | | 53 || | + | | 53 ||WRS seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_WRS_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 54 || | + | | 54 ||WRS spring||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_WRS_spring.jpg |100px|center|]] |
|- | |- | ||
- | | 55 || | + | | 55 ||aluminum brace||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_aluminum_brace.jpg |100px|center|]] |
|- | |- | ||
- | | 56 || | + | | 56 ||Rubber orange dirt seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Rubber_orange_dirt_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 57 || | + | | 57 ||Iron plastic bottom seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_plastic_bottom_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 58 || | + | | 58 ||White plastic bottom cover||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_White_plastic_bottom_cover.jpg |100px|center|]] |
|- | |- | ||
- | | 59 || | + | | 59 ||White plastic top cover||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_White_plastic_top_cover.jpg |100px|center|]] |
|- | |- | ||
- | | 60 || | + | | 60 ||White silicone linear seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:IRon_White_silicone_linear_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 61 || | + | | 61 ||White clip||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_White_clip.jpg |100px|center|]] |
|- | |- | ||
- | | 62 || | + | | 62 ||Small silicone seal||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Small_silicone_seal.jpg |100px|center|]] |
|- | |- | ||
- | | 63 || | + | | 63 ||Brass wire support||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Brass_wire_support.jpg |100px|center|]] |
|- | |- | ||
- | | 64 || | + | | 64 ||Screw 2||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Screw_2.jpg |100px|center|]] |
|- | |- | ||
- | | 65 || | + | | 65 ||Screw 3||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Screw_3.jpg |100px|center|]] |
|- | |- | ||
- | | 66 || | + | | 66 ||Screw 4||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Screw_4.jpg |100px|center|]] |
|- | |- | ||
- | | 67 || | + | | 67 ||Screw 5||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Screw_5.jpg |100px|center|]] |
|- | |- | ||
- | | 68 || | + | | 68 ||Screw 6||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Screw_6.jpg |100px|center|]] |
|- | |- | ||
- | | 69 || | + | | 69 ||Brass wire support||1||0.5||Holds base support (#8) in place to metal base (#31)||Steel||***|| [[Image:Iron_Brass_wire_support.jpg |100px|center|]] |
|- | |- | ||
|} | |} |
Revision as of 21:56, 22 September 2012
Contents |
Executive Summary
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Product Stakeholders
Stakeholders Major stake holders for our product would include: dry cleaners, home cleaning services, busy mothers, iron manufactures such as Black & Decker and Sunbeam, and major department stores.
Stakeholder Needs | |||
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Stakeholder | Consumer | Needs | |
Consumers |
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Retailers |
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Manufacturer |
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Product Use Study
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Product Mechanical Function
An average iron uses a lot of mechanical systems to heat up the iron base plate. The particular iron we dissected revealed three main mechanical systems. The first mechanism is the steam mechanism which utilizes pump and a compression spring. When the steam button is pressed a pressure gradient is created and the water is pushed up and out into a tube that leads to a drip nozzle. The second mechanism is the temperature sensor control. This is mechanism uses a FPA223-80 temperature sensor that expands and flips a switch when the temperature reaches just over the boiling point. The switch gets flipped and pushes on the bottom of the drip nozzle. On top of the drip nozzle is a compressive spring that get compressed which allows for water from the steam tube to flow down into base plate. Therefore when the temperature of the plate surpasses the boiling point the water from the steam tube is allowed to move toward the hot iron plate to get vaporized. The clean button mechanism works in a similar fashion except the compression spring has a different stiffness so that all the water in the water reservoir is allowed to flow out. The third mechanism is the temperature control/selector mechanism utilized in fabrics selection. The temperature is modified by changing the resistance in the heating mechanism. This is accomplished when the user picks a fabric by using the slider that moves horizontally. Underneath the slider is a circular attachment that converts the translational motion into rotational motion. This rotational movement rotates the resistance modifier mechanism which will either add or subtract resistance to the depending on whether it need to get hotter (add resistance) or colder (subtract resistance). Another basic mechanism that this iron uses is a reset feature. This reset features uses a button pressing mechanism that resets the circuit that controls the power of the heating element. When the reset button is pressed a pin hits the circuit and which resets the power to the heating element.
Assembly
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Sub-Assembly
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Bill of Materials
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Part Number | Name | QTY | Weight (g) | Function | Material | Manufacturing Process | Image |
---|---|---|---|---|---|---|---|
1 | Atomizer | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
2 | Ball bearing spring mount for pump | 5 | 1 | Attaches screws (#1) to metal base (#31) | Steel | *** | |
3 | Bottom Cover of Handle | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
4 | Bottom plastic housing | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
5 | Brass washer | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
6 | Cam Housing Mounting Bracket | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
7 | CBS base | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
8 | CBS seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
9 | CBS spring | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
10 | Clean button seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
11 | Clean Push Button | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
12 | Coil spring at base of pump | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
13 | Control Potentiometer | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
14 | Crimp connector | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
15 | E clip | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
16 | Electronics Assembly and Leads | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
17 | Handle top cover | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
18 | Heater wire insulator assy | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
19 | Heater wire lead | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
20 | Heating resistor diode | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
21 | Hot plate bottom | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
22 | HWIA insulator clip | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
23 | HWIA insulator tube | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
24 | Metal aesthetic cover | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
25 | Metal rod for steam selector rocker | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
26 | Mister and Steam buttons | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
27 | Mister assy | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
28 | Mister hose | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
29 | Mounting bracket bottom | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
30 | Pinion Gear to Attach to Potentiometer | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
31 | Pinion pot adapter | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
32 | Plastic sleeve around electronics | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
33 | Power Cord Bend/Kink Protector | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
34 | Power Cord | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
35 | Pump cylinder | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
36 | Rack and Pinion Positioning Spring-Loaded Pin | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
37 | Rack | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
38 | Rear screw | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
39 | Red Reset button | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
40 | Selector Handle Linear Slide | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
41 | Selector Labelled With Notches for Fixed Positions Settings on Rack | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
42 | Spring inside pump | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
43 | Steam Selector Cam With 4 Positioning Grooves | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
44 | Steam Selector Piston Gauge | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
45 | Steam Selector Tensioning Spring | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
46 | Steam selector tube springs | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
47 | Steam tube | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
48 | Thermocouple plate | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
49 | Water reservoir clear top cover | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
50 | Water reservoir outer hatch | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
51 | Water reservoir seal assy | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
52 | WRS base | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
53 | WRS seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
54 | WRS spring | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
55 | aluminum brace | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
56 | Rubber orange dirt seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
57 | Iron plastic bottom seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
58 | White plastic bottom cover | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
59 | White plastic top cover | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
60 | White silicone linear seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
61 | White clip | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
62 | Small silicone seal | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
63 | Brass wire support | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
64 | Screw 2 | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
65 | Screw 3 | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
66 | Screw 4 | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
67 | Screw 5 | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
68 | Screw 6 | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** | |
69 | Brass wire support | 1 | 0.5 | Holds base support (#8) in place to metal base (#31) | Steel | *** |
Design for Manufacture and Assembly (DFMA)
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Manufacturing
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Design for Manufacturing Features and Improvements | ||
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Design Objective | Strengths | Areas of Improvement |
Minimize Part Count |
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Standardize Design Features |
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Keep Designs Simple |
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Multifunctional Parts |
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Ease of fabrication |
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Avoid Tight Tolerances |
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Minimize Secondary & Finishing Operations |
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Assembly
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.
Design for Assembly Features and Improvements | ||
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Design Objective | Strengths | Areas of Improvement |
Minimize Part Count |
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Minimize Assembly Surfaces |
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Use Sub-assemblies |
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Mistake-Proof |
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Minimize Fasteners |
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Minimize Handling |
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Minimize Assembly Direction |
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Provide Unobstructed Access |
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Maximize Assembly Compliance |
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Failure Modes & Effects Analysis (FMEA)
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Failure Modes and Effects Analysis - Floor Bike Pump | |||||||||
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Item & Function | Failure Mode | Effects of Failure | S | Causes of Failure | O | Design Controls | D | RPN | Recommended Actions |
Valve Nozzle Connector | Air leaking out of wheel | Bike tube loses air | 3 | Misalignment to valve | 2 | Check if it locks | 2 | 12 | Something to help user better secure nozzle properly |
Does not lock | No air transfer into wheel | 3 | User not using it correctly | 2 | Check if it locks | 3 | 18 | Something that does not use a lock, Make it easier to lock | |
Valve may not fit | No air transfer into wheel | 1 | Wrong valve type | 4 | Check if it locks | 4 | 16 | Make a universal valve, Provide adapters | |
Pressure Gauge | Air leaking out of wheel | Won't display pressure | 2 | Broken gauge | 1 | Test in manufacturing plant | 2 | 4 | Better pressure gauge tube seal, Different pressure reading technique |
Incorrectly calibrated | Displays incorrect pressure reading | 2 | Dropping gauge, Manufacturing error | 1 | Test in manufacturing plant | 7 | 14 | -- | |
Handle rod | Bends | Can not apply downward force, Breaks rod | 5 | Bars are physically bent forward and not down, Damaged, Improper use | 2 | -- | 7 | 70 | Stronger rod |
Tube | Air leaking out of wheel | Loss of air from tire | 3 | Misuse, Damage | 3 | -- | 4 | 36 | Tube wrapped in durable material |
Design for Environment (DFE)
In analyzing our product, we were asked to consider its design and the impact design choices made on the environment. We used the Environmental Input-Output Life Cycle Analysis tool to analyze the production process of an iron and the use cycle of the products that are used in the operation of an iron (mainly water and electricity). The table below gives a rough estimate of the CO2 equivalent produced by the production and use cycle processes and the tax that would be implemented for each process. The end of the product’s life was not considered in the EIO-LCA analysis.
![Image:DFE_Analysis.png](/ddl/images/DFE_Analysis.png)
By observing the table and subsequent graph, the process that seems to be have the greatest CO2 impact and largest tax is the actual iron manufacturing, or the production phase. This result makes sense as the iron manufacturing process utilizes other sectors of the economy that have high environmental impacts.
Production
Iron production produces the greatest cost to the environment and therefore has the largest tax of any phase of the product’s life cycle. Iron manufacturing employs many other sectors of the economy. For our EIO-LCA analysis, we looked at the environmental impact of only $1 million economic production. The figures below provide a rough idea of what sectors are most involved in the small electrical appliance manufacturing, of which household appliance manufacturing composes only 5.14% (http://bea.gov/industry/io_benchmark.htm#2002data). When observing the following figures, it is important to remember household appliance manufacturing is a relatively small percentage of the entire sector represented.
![Image:Iron_production_sectors.png](/ddl/images/Iron_production_sectors.png)
As depicted, the power production and supply as well as the iron and steel mills sectors both contribute to the largest percentage of CO2 equivalent released to the environment. Assuming that iron manufacturing composes all of the household appliance manufacturing sector, irons themselves would have an almost negligible environmental impact. However, the overarching sector does have a significant effect on the environment. We also ran the EIO-LCA model for the purchaser model and economic inputs to gather a realistic picture of the effect iron production would have on the environment. The figures shown below depict an annual economic model using the following assumptions:
U.S. Census Bureau – 115 Million U.S. households
Assumptions:
• Average life of iron is 5 years
• Each iron costs $35
• Each household in U.S. owns one iron
With these assumptions, we found the economic input of the model to be $800 million. The environmental impact of this model is shown below.
![Image:Iron_total_economic_impact.png](/ddl/images/Iron_total_economic_impact.png)
Use
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in. Sector #336991: Motorcycle, bicycle, and parts manufacturing
Economic Activity: $1 Million Dollars
Displaying: Greenhouse Gases
Number of Sectors: Top 10
Group Dynamic
Team Leader: Brian Koskey
DFMA Lead: John Howland
FMEA Lead: John Ellis
DFE Lead: Alex Campbell
Wiki Page Programmer/Report Compilation: Pace Nalbone
References
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elementum elit vel tortor scelerisque auctor. Donec urna dui, eleifend eget adipiscing vulputate, feugiat id nisl. Donec mattis, quam in tincidunt ullamcorper, orci tellus condimentum dui, aliquet faucibus risus nunc et nunc. Vestibulum metus justo, volutpat sed consequat eget, mollis sed neque. Maecenas dignissim hendrerit malesuada. Aliquam dictum gravida orci ut rutrum. Fusce eros lectus, accumsan sed rhoncus eu, tempor sed magna. In ac lacus urna, ut cursus nisl. Curabitur ac dui nisl, in imperdiet orci. Aliquam quam dui, tincidunt quis volutpat quis, convallis a ipsum. Suspendisse quis molestie lorem. Nunc vel magna commodo nunc viverra tempor id blandit neque. Donec nec elementum ligula. Cras accumsan, urna eget dictum varius, arcu nunc porttitor tortor, sit amet feugiat nisl elit vitae elit. Proin eget tellus lectus, tempus tincidunt augue. Sed sagittis iaculis orci, sit amet tempus dui tincidunt in.