Umbrella check-out system

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(First Prototype)
(First Prototype)
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Discuss changes in our design through time.
Discuss changes in our design through time.
====First Prototype====
====First Prototype====
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Our initial prototype was designed to be a small modular unit with a simple design and low part count. The flat sides of the device allow multiple units to be placed next to each other for an umbrella distribution with multiple locations to take out and return umbrellas. The body of the device was built with wood material and painted red. The ramp on the top of the device, which was made of low-friction teflon material, moves umbrellas quickly from the receiving end to the dispensing end with no additional mechanical input from the system. Keeping the number of the device low allows the device to be reliable. The only places where the umbrellas need to be actively dealt with by the system are the input and output chutes,<br>
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Our initial prototype was designed to be a small modular unit with a simple design and low part count. The flat sides of the device allow multiple units to be placed next to each other for an umbrella distribution with multiple locations to take out and return umbrellas. The body of the device was built with wood material and painted red. The ramp on the top of the device, which was made of low-friction teflon material, moves umbrellas quickly from the receiving end to the dispensing end with no additional mechanical input from the system. Keeping the number of the device low allows the device to be reliable. The only places where the umbrellas need to be actively dealt with by the system are the input and output chutes. For the input chute, there was a latch attached to torsional spring to make sure that umbrellas cannot taken out from the receiving end once they are returned. Also, for the output chute, a turnstile was implemented to make sure that one umbrella is taken out at a time.<br>
[[Image:prototype1.jpg|300px]]<br>
[[Image:prototype1.jpg|300px]]<br>

Revision as of 14:38, 5 December 2008

Final Wiki outline for ED2

Contents

Executive Summary

Design

Objectives and Opportunities

Why we believe that this is a feasible idea, user study quotes

Physical Design

Component design, and how the unit operates.

Distribution and Placement

Discuss how units would be placed and distributed.

Failure Modes

FMEA table

Manufacturing and Production

DFMA details, production volume

Prototype History

Discuss changes in our design through time.

First Prototype

Our initial prototype was designed to be a small modular unit with a simple design and low part count. The flat sides of the device allow multiple units to be placed next to each other for an umbrella distribution with multiple locations to take out and return umbrellas. The body of the device was built with wood material and painted red. The ramp on the top of the device, which was made of low-friction teflon material, moves umbrellas quickly from the receiving end to the dispensing end with no additional mechanical input from the system. Keeping the number of the device low allows the device to be reliable. The only places where the umbrellas need to be actively dealt with by the system are the input and output chutes. For the input chute, there was a latch attached to torsional spring to make sure that umbrellas cannot taken out from the receiving end once they are returned. Also, for the output chute, a turnstile was implemented to make sure that one umbrella is taken out at a time.

Second Prototype

Changes for our second prototype. -cardswipe activates electronic system -motor to power turnstile - will be replaced with worm drive to prevent backturning -also plan to add an encoder for better accuracy

-ventilation holes in side of box -ramp on inlet for umbrellas -removable drip tray -purchased umbrellas for use in system, cost: ~$3 each, lathed handles to fit unit

-evaluated barcode scanning -difficult and expensive to interface with microcontroller -now looking at RFID scanner from Parallax

-quantitative analysis -People counting, Markov model, computer vision tracking -big results: major entrances will need to carry ~2-300 umbrellas, gives us a ballpark of number of units necessary at those locations

Final Concept

Differences between our second and final prototypes.

Analysis

Comparison of Alternatives

QFD, etc can go here.

Quantitative Analysis: Traffic Study

Summarize our findings here, link back to main analysis page

Conclusions

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