Soda gun
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Revision as of 19:18, 30 January 2014
Executive Summary
Bill of Materials
Part # | Part Name | QTY | Weight (g) | Function | Manufacturing | Material | Image |
---|---|---|---|---|---|---|---|
Soda Gun Sub-Assembly | |||||||
1 | "Round head 1/2"" Length 1/8th"" Dia Phillips" | 2 | <1 | Fastens button panel | SS | Std Purchase Part | |
2 | Elliptical Soda Button (Top) | 2 | <1 | User input button for soda, designates type | P | Injection Molded | |
3 | Eliptical Soda Button (Bot) | 2 | <1 | Translates input key foce to release soda | P | Injection Molded | |
4 | Circle Soda Button (Top) | 8 | <1 | User input button for soda, designates type | P | Injection Molded | |
5 | Circle Soda Button (Bot) | 8 | <1 | Translates input key foce to release soda | P | Injection Molded | |
6 | "Flat head 3/8"" len 1/8"" dia philips" | 2 | <1 | Fastens panel to gun body | SS | Std Purchase Part | |
7 | Plastic Washer (For Part #6) | 2 | <1 | Spacing | P | Injection Molded | |
8 | Small Butterfly Cliip | 2 | <1 | Aligns button to pin valves | SS | Die Cast, punched | |
9 | Large Butterfly Clip | 2 | <1 | Aligns button to pin valves | SS | Die Cast, punched | |
10 | Button Panel, blue, 10 button | 1 | 12 | Holds all buttons in place | P | Injection Molded | |
11 | "Round head 1"" len 1/8"" dia flat screw" | 2 | <1 | Fastened gun to hose base | SS | Std Purchase Part | |
12 | "Round head 1/2"" len, 1/8"" dia flat screw" | 2 | <1 | Fastened gun to hose base | SS | Std Purchase Part | |
13 | "Hexagon, 7/8"" len, 1/8"" dia threaded head (Recieves Part #11)" | 2 | <1 | Fastened gun to hose base | SS | Std Purchase Part | |
14 | Nozzle caps, clear plastic | 10 | <1 | Reduces hose diameter into gun base | P | Injection Molded | |
15 | O-ring, rubber | 10 | <1 | Seals hose to gun base | Rubber | Std Purchase Part | |
16 | "Round head, 3/8"" len, 1/8"" dia, philips screw" | 5 | <1 | Fasten back panel to gun | SS | Std Purchase Part | |
17 | Back panel, blue | 1 | 6 | Provides grip to back of gun, aesthetic | P | Injection Molded | |
18 | "Custom screw, 1/2"" len, 1/8"" dia, flat head" | 1 | <1 | Supports back panel | SS | Std Purchase Part | |
19 | Rubber o-ring for Part #18 | 1 | <1 | Seals screw, provides snug fit | Rubber | Std Purchase Part | |
20 | "O-ring, rubber, red 1/4"" dia" | 12 | <1 | Seals valve assy | Rubber | Std Purchase Part | |
21 | Clear plastic spring cap | 12 | <1 | Caps spring (Part #22) | P | ||
22 | "Small spring, 1/2"" len" | 12 | <1 | Translates input to opening valve, reset valv when released | SS | Std Purchase Part | |
23 | "O-ring, rubber, red, 1/8"" dia" | 12 | <1 | Seals (Part #24) to valve assy | Rubber | Std Purchase Part | |
24 | Pin | 12 | <1 | Holds valve in place, allows for vertical motion | SS | Std Purchase Part | |
25 | Plastic valve | 12 | <1 | Glued to pin, opens/closes each syrup line | P | Injection Molded | |
26 | Soda gun Nozzle, plastic, blue | 1 | 13 | Focuses final soda dispense | P | Injection Molded | |
27 | "Black, O-ring, rubber, 1"" dia" | 1 | <1 | Seals nozzle head to gun | Rubber | Std Purchase Part | |
28 | Soda gun body | 1 | 113 | Directs and organizes flow for all fluids exiting soda gun | P | Machined in five layers, irreversibly sealed together, post-drilled | |
29 | Soda gun nozzle base | 1 | 10 | Creates central location for syrup+soda to mix and exit gun | P | Turned, glued to soda gun body | |
30 | Soda gun nozzle base retaining pins | 2 | <1 | Create fixture points for nozzle base | SS | Turned | |
31 | Stickers (misc.) | 12 | <1 | Provides information and instructions about product, barcodes, safety information use, and beverage types | Paper | Printed | |
Flow Regulator Sub-Assembly | |||||||
32 | Plastic Regulator Backing | 1 | 41 | Hold tubes to regulator | P | Injection Molded | |
33 | "flat top, 1"" len, 1/4"" dia, philips head screw" | 4 | 3 (ea) | Fastens regulator casing together | SS | Std Purchase Part | |
34 | Tube retainer, retaining clips | 20 | <1 | Retain the tube retainers to base | SS | Std Purchase Part | |
35 | Tube housing, main body | 1 | 46 | Holds the tube housing | P | Injection Molded | |
36 | Tube housing, single holder | 10 | 6 | Connects two sides of tubes | P | Injection Molded | |
37 | Shut-off screw | 10 | <1 | Shuts off soda flow | P | Injection Molded | |
38 | "Shut-off screw o-ring 1/4"" dia, rubber" | 10 | <1 | Seals shut-off screws | Rubber | Std. Purchase Part | |
39 | Flow adjustment screw | 10 | <1 | Adjusts syrup/water ratio | P | Injection Molded | |
40 | "Flow adjustment screw o-ring, 1/4"" dia, rubber" | 10 | <1 | Seals adjustment screw | Rubber | Std. Purchase Part | |
41 | "Housing retaining pin 1"", 5/32"" dia" | 2 | 4 | Holds tube housing halves together | SS | Cut to length | |
42 | Pivot pin for separating mechanism | 1 | <1 | Creates pivot point for half separator of plastic reg. housing | SS | Cut to length | |
43 | Plastic regulator fronting | 1 | 63 | Hold tubes to regulator | P | Injection Molded | |
44 | Cap of separating mechanism, white | 1 | <1 | User interaction point for separator mechanism | P | Injection Molded | |
45 | Cap of separating mechanism rivot | 1 | <1 | Held cap to main separating body | SS | Turned/Lathed | |
46 | Main separator body | 1 | 5 | Separates the halves | P | Injection Molded | |
Small Tube Sub-Assembly | |||||||
47 | Small Eaton Synflex Tubing (4203-0400) | 10 | 11 | Carries syrup to gun | Plastic | Std. Purchase Part | |
48 | Plastic Hose Clamping Ring | 10 | <1 | Connects syrup tubing to end cap | Plastic | Injection Molded | |
49 | Ridged End-Cap | 10 | <1 | Connects tubing to dispensing system | Plastic | Injection Molded | |
50 | "O-ring, rubber, 3/8"" dia, black" | 10 | <1 | Seals end cap | Rubber | Std. Purchase Part | |
51 | Plastic, anti-friction ring | 1 | 1 | Prevents metal casing from cutting tubing | Plastic | Injection Molded | |
52 | Outer tubing casing, metal | 1 | 200 | Gathers all tubes, protects against wear, allows for flexible movement | SS | Std. Purchase Part | |
53 | Soda gun base connector | 1 | 11 | Connects handheld gun to the tubing casing | Plastic | Injection Molded | |
54 | Tubing holding plate | 1 | 10 | Holds all tubes in correct positions for handheld gun | SS | Cut, stamped | |
Large Tube Sub-Assembly | |||||||
Rev-Flex P-E Hose | 10 | 63 | Carries liquid from source to soda gun assembly | Plastic | Std. Purchase Part | ||
56 | Hose clamp | 10 | 2 | Fastens metal hose cap to hose | SS | Std. Purchase Part | |
57 | O-ring, rubber, black | 10 | <1 | Seals threaded hose cap to assembly | Rubber | Std. Purchase Part | |
58 | Hose cap, metal | 10 | 7 | Allows liquid to flow from one tubing to another | SS | Machined |