Soda gun
From DDL Wiki
(Difference between revisions)
(→Bill of Materials) |
(→Bill of Materials) |
||
Line 15: | Line 15: | ||
! Image | ! Image | ||
|- | |- | ||
- | | colspan="8" align = center| ''Soda Gun Sub- | + | | colspan="8" align = center| ''Soda Gun Sub-Assembly'' |
|- | |- | ||
|1 | |1 | ||
Line 22: | Line 22: | ||
|<1 | |<1 | ||
|Fastens button panel | |Fastens button panel | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 72: | Line 72: | ||
|<1 | |<1 | ||
|Fastens panel to gun body | |Fastens panel to gun body | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 92: | Line 92: | ||
|<1 | |<1 | ||
|Aligns button to pin valves | |Aligns button to pin valves | ||
- | |Stainless Steel | + | | Stainless Steel |
|Die Cast, punched | |Die Cast, punched | ||
| | | | ||
Line 102: | Line 102: | ||
|<1 | |<1 | ||
|Aligns button to pin valves | |Aligns button to pin valves | ||
- | |Stainless Steel | + | | Stainless Steel |
|Die Cast, punched | |Die Cast, punched | ||
| | | | ||
Line 122: | Line 122: | ||
|<1 | |<1 | ||
|Fastened gun to hose base | |Fastened gun to hose base | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 132: | Line 132: | ||
|<1 | |<1 | ||
|Fastened gun to hose base | |Fastened gun to hose base | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 142: | Line 142: | ||
|<1 | |<1 | ||
|Fastened gun to hose base | |Fastened gun to hose base | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 172: | Line 172: | ||
|<1 | |<1 | ||
|Fasten back panel to gun | |Fasten back panel to gun | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 192: | Line 192: | ||
|<1 | |<1 | ||
|Supports back panel | |Supports back panel | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 211: | Line 211: | ||
|12 | |12 | ||
|<1 | |<1 | ||
- | |Seals valve | + | |Seals valve assy |
|Rubber | |Rubber | ||
|Std Purchase Part | |Std Purchase Part | ||
Line 232: | Line 232: | ||
|<1 | |<1 | ||
|Translates input to opening valve, reset valv when released | |Translates input to opening valve, reset valv when released | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 241: | Line 241: | ||
|12 | |12 | ||
|<1 | |<1 | ||
- | |Seals (Part #24) to valve | + | |Seals (Part #24) to valve assy |
|Rubber | |Rubber | ||
|Std Purchase Part | |Std Purchase Part | ||
Line 252: | Line 252: | ||
|<1 | |<1 | ||
|Holds valve in place, allows for vertical motion | |Holds valve in place, allows for vertical motion | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 312: | Line 312: | ||
|<1 | |<1 | ||
|Create fixture points for nozzle base | |Create fixture points for nozzle base | ||
- | |Stainless Steel | + | | Stainless Steel |
|Turned | |Turned | ||
| | | | ||
Line 326: | Line 326: | ||
| | | | ||
|- | |- | ||
- | | colspan="8" align = center| ''Flow Regulator Sub- | + | | colspan="8" align = center| ''Flow Regulator Sub-Assembly'' |
|- | |- | ||
|- | |- | ||
Line 344: | Line 344: | ||
|3 (ea) | |3 (ea) | ||
|Fastens regulator casing together | |Fastens regulator casing together | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 354: | Line 354: | ||
|<1 | |<1 | ||
|Retain the tube retainers to base | |Retain the tube retainers to base | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std Purchase Part | |Std Purchase Part | ||
| | | | ||
Line 424: | Line 424: | ||
|4 | |4 | ||
|Holds tube housing halves together | |Holds tube housing halves together | ||
- | |Stainless Steel | + | | Stainless Steel |
|Cut to length | |Cut to length | ||
| | | | ||
Line 434: | Line 434: | ||
|<1 | |<1 | ||
|Creates pivot point for half separator of plastic reg. housing | |Creates pivot point for half separator of plastic reg. housing | ||
- | |Stainless Steel | + | | Stainless Steel |
|Cut to length | |Cut to length | ||
| | | | ||
Line 464: | Line 464: | ||
|<1 | |<1 | ||
|Held cap to main separating body | |Held cap to main separating body | ||
- | |Stainless Steel | + | | Stainless Steel |
|Turned/Lathed | |Turned/Lathed | ||
| | | | ||
Line 478: | Line 478: | ||
| | | | ||
|- | |- | ||
- | | colspan="8" align = center| ''Small Tube Sub- | + | | colspan="8" align = center| ''Small Tube Sub-Assembly'' |
|- | |- | ||
|47 | |47 | ||
Line 535: | Line 535: | ||
|200 | |200 | ||
|Gathers all tubes, protects against wear, allows for flexible movement | |Gathers all tubes, protects against wear, allows for flexible movement | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std. Purchase Part | |Std. Purchase Part | ||
| | | | ||
Line 555: | Line 555: | ||
|10 | |10 | ||
|Holds all tubes in correct positions for handheld gun | |Holds all tubes in correct positions for handheld gun | ||
- | |Stainless Steel | + | | Stainless Steel |
|Cut, stamped | |Cut, stamped | ||
| | | | ||
|- | |- | ||
- | | colspan="8" align = center| ''Large Tube Sub- | + | | colspan="8" align = center| ''Large Tube Sub-Assembly'' |
|- | |- | ||
|- | |- | ||
Line 566: | Line 566: | ||
|10 | |10 | ||
|63 | |63 | ||
- | |Carries liquid from source to soda gun | + | |Carries liquid from source to soda gun assembly |
|Plastic | |Plastic | ||
|Std. Purchase Part | |Std. Purchase Part | ||
Line 577: | Line 577: | ||
|2 | |2 | ||
|Fastens metal hose cap to hose | |Fastens metal hose cap to hose | ||
- | |Stainless Steel | + | | Stainless Steel |
|Std. Purchase Part | |Std. Purchase Part | ||
| | | | ||
Line 586: | Line 586: | ||
|10 | |10 | ||
|<1 | |<1 | ||
- | |Seals threaded hose cap to | + | |Seals threaded hose cap to assembly |
|Rubber | |Rubber | ||
|Std. Purchase Part | |Std. Purchase Part | ||
Line 597: | Line 597: | ||
|7 | |7 | ||
|Allows liquid to flow from one tubing to another | |Allows liquid to flow from one tubing to another | ||
- | |Stainless Steel | + | | Stainless Steel |
|Machined | |Machined | ||
| | | | ||
|- | |- |
Revision as of 19:20, 30 January 2014
Executive Summary
Bill of Materials
Part # | Part Name | QTY | Weight (g) | Function | Material | Manufacturing | Image |
---|---|---|---|---|---|---|---|
Soda Gun Sub-Assembly | |||||||
1 | "Round head 1/2"" Length 1/8th"" Dia Phillips" | 2 | <1 | Fastens button panel | Stainless Steel | Std Purchase Part | |
2 | Elliptical Soda Button (Top) | 2 | <1 | User input button for soda, designates type | P | Injection Molded | |
3 | Eliptical Soda Button (Bot) | 2 | <1 | Translates input key foce to release soda | P | Injection Molded | |
4 | Circle Soda Button (Top) | 8 | <1 | User input button for soda, designates type | P | Injection Molded | |
5 | Circle Soda Button (Bot) | 8 | <1 | Translates input key foce to release soda | P | Injection Molded | |
6 | "Flat head 3/8"" len 1/8"" dia philips" | 2 | <1 | Fastens panel to gun body | Stainless Steel | Std Purchase Part | |
7 | Plastic Washer (For Part #6) | 2 | <1 | Spacing | P | Injection Molded | |
8 | Small Butterfly Cliip | 2 | <1 | Aligns button to pin valves | Stainless Steel | Die Cast, punched | |
9 | Large Butterfly Clip | 2 | <1 | Aligns button to pin valves | Stainless Steel | Die Cast, punched | |
10 | Button Panel, blue, 10 button | 1 | 12 | Holds all buttons in place | P | Injection Molded | |
11 | "Round head 1"" len 1/8"" dia flat screw" | 2 | <1 | Fastened gun to hose base | Stainless Steel | Std Purchase Part | |
12 | "Round head 1/2"" len, 1/8"" dia flat screw" | 2 | <1 | Fastened gun to hose base | Stainless Steel | Std Purchase Part | |
13 | "Hexagon, 7/8"" len, 1/8"" dia threaded head (Recieves Part #11)" | 2 | <1 | Fastened gun to hose base | Stainless Steel | Std Purchase Part | |
14 | Nozzle caps, clear plastic | 10 | <1 | Reduces hose diameter into gun base | P | Injection Molded | |
15 | O-ring, rubber | 10 | <1 | Seals hose to gun base | Rubber | Std Purchase Part | |
16 | "Round head, 3/8"" len, 1/8"" dia, philips screw" | 5 | <1 | Fasten back panel to gun | Stainless Steel | Std Purchase Part | |
17 | Back panel, blue | 1 | 6 | Provides grip to back of gun, aesthetic | P | Injection Molded | |
18 | "Custom screw, 1/2"" len, 1/8"" dia, flat head" | 1 | <1 | Supports back panel | Stainless Steel | Std Purchase Part | |
19 | Rubber o-ring for Part #18 | 1 | <1 | Seals screw, provides snug fit | Rubber | Std Purchase Part | |
20 | "O-ring, rubber, red 1/4"" dia" | 12 | <1 | Seals valve assy | Rubber | Std Purchase Part | |
21 | Clear plastic spring cap | 12 | <1 | Caps spring (Part #22) | P | ||
22 | "Small spring, 1/2"" len" | 12 | <1 | Translates input to opening valve, reset valv when released | Stainless Steel | Std Purchase Part | |
23 | "O-ring, rubber, red, 1/8"" dia" | 12 | <1 | Seals (Part #24) to valve assy | Rubber | Std Purchase Part | |
24 | Pin | 12 | <1 | Holds valve in place, allows for vertical motion | Stainless Steel | Std Purchase Part | |
25 | Plastic valve | 12 | <1 | Glued to pin, opens/closes each syrup line | P | Injection Molded | |
26 | Soda gun Nozzle, plastic, blue | 1 | 13 | Focuses final soda dispense | P | Injection Molded | |
27 | "Black, O-ring, rubber, 1"" dia" | 1 | <1 | Seals nozzle head to gun | Rubber | Std Purchase Part | |
28 | Soda gun body | 1 | 113 | Directs and organizes flow for all fluids exiting soda gun | P | Machined in five layers, irreversibly sealed together, post-drilled | |
29 | Soda gun nozzle base | 1 | 10 | Creates central location for syrup+soda to mix and exit gun | P | Turned, glued to soda gun body | |
30 | Soda gun nozzle base retaining pins | 2 | <1 | Create fixture points for nozzle base | Stainless Steel | Turned | |
31 | Stickers (misc.) | 12 | <1 | Provides information and instructions about product, barcodes, safety information use, and beverage types | Paper | Printed | |
Flow Regulator Sub-Assembly | |||||||
32 | Plastic Regulator Backing | 1 | 41 | Hold tubes to regulator | P | Injection Molded | |
33 | "flat top, 1"" len, 1/4"" dia, philips head screw" | 4 | 3 (ea) | Fastens regulator casing together | Stainless Steel | Std Purchase Part | |
34 | Tube retainer, retaining clips | 20 | <1 | Retain the tube retainers to base | Stainless Steel | Std Purchase Part | |
35 | Tube housing, main body | 1 | 46 | Holds the tube housing | P | Injection Molded | |
36 | Tube housing, single holder | 10 | 6 | Connects two sides of tubes | P | Injection Molded | |
37 | Shut-off screw | 10 | <1 | Shuts off soda flow | P | Injection Molded | |
38 | "Shut-off screw o-ring 1/4"" dia, rubber" | 10 | <1 | Seals shut-off screws | Rubber | Std. Purchase Part | |
39 | Flow adjustment screw | 10 | <1 | Adjusts syrup/water ratio | P | Injection Molded | |
40 | "Flow adjustment screw o-ring, 1/4"" dia, rubber" | 10 | <1 | Seals adjustment screw | Rubber | Std. Purchase Part | |
41 | "Housing retaining pin 1"", 5/32"" dia" | 2 | 4 | Holds tube housing halves together | Stainless Steel | Cut to length | |
42 | Pivot pin for separating mechanism | 1 | <1 | Creates pivot point for half separator of plastic reg. housing | Stainless Steel | Cut to length | |
43 | Plastic regulator fronting | 1 | 63 | Hold tubes to regulator | P | Injection Molded | |
44 | Cap of separating mechanism, white | 1 | <1 | User interaction point for separator mechanism | P | Injection Molded | |
45 | Cap of separating mechanism rivot | 1 | <1 | Held cap to main separating body | Stainless Steel | Turned/Lathed | |
46 | Main separator body | 1 | 5 | Separates the halves | P | Injection Molded | |
Small Tube Sub-Assembly | |||||||
47 | Small Eaton Synflex Tubing (4203-0400) | 10 | 11 | Carries syrup to gun | Plastic | Std. Purchase Part | |
48 | Plastic Hose Clamping Ring | 10 | <1 | Connects syrup tubing to end cap | Plastic | Injection Molded | |
49 | Ridged End-Cap | 10 | <1 | Connects tubing to dispensing system | Plastic | Injection Molded | |
50 | "O-ring, rubber, 3/8"" dia, black" | 10 | <1 | Seals end cap | Rubber | Std. Purchase Part | |
51 | Plastic, anti-friction ring | 1 | 1 | Prevents metal casing from cutting tubing | Plastic | Injection Molded | |
52 | Outer tubing casing, metal | 1 | 200 | Gathers all tubes, protects against wear, allows for flexible movement | Stainless Steel | Std. Purchase Part | |
53 | Soda gun base connector | 1 | 11 | Connects handheld gun to the tubing casing | Plastic | Injection Molded | |
54 | Tubing holding plate | 1 | 10 | Holds all tubes in correct positions for handheld gun | Stainless Steel | Cut, stamped | |
Large Tube Sub-Assembly | |||||||
55 | Rev-Flex P-E Hose | 10 | 63 | Carries liquid from source to soda gun assembly | Plastic | Std. Purchase Part | |
56 | Hose clamp | 10 | 2 | Fastens metal hose cap to hose | Stainless Steel | Std. Purchase Part | |
57 | O-ring, rubber, black | 10 | <1 | Seals threaded hose cap to assembly | Rubber | Std. Purchase Part | |
58 | Hose cap, metal | 10 | 7 | Allows liquid to flow from one tubing to another | Stainless Steel | Machined |