Windshield wiper assembly 2
From DDL Wiki
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- | {| | + | {|class="wikitable" border ="1" cellspacing="0" align="center" style="text-align:center" |
+ | |||
+ | |- | ||
+ | ! style="background:#efefef;" | Part Number | ||
+ | ! style="background:#efefef;" | Sub-Assembly | ||
+ | ! style="background:#efefef;" | Part Name | ||
+ | ! style="background:#efefef;" | Quantity | ||
+ | ! style="background:#efefef;" | Weight (in g) | ||
+ | ! style="background:#efefef;" | Function | ||
+ | ! style="background:#efefef;" | Manufacturing Process | ||
+ | ! style="background:#efefef;" | Material | ||
+ | ! style="background:#efefef;" | Image | ||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Base Structure | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
|- | |- | ||
- | + | | 1 | |
- | + | | | |
- | + | | Driver Side Wiper Casing | |
- | + | | 1 | |
- | + | |111 | |
- | + | |Protect Arm 3 (driver side) wiper mount linkage | |
- | + | |Cast | |
- | + | |Aluminum | |
- | + | | | |
- | + | ||
+ | |||
+ | |- | ||
+ | | 2 | ||
+ | | | ||
+ | | Passenger Side Wiper Casing | ||
+ | | 1 | ||
+ | | 212 | ||
+ | | Protect Arm 3 (passenger side) wiper mount linkage | ||
+ | | Cast | ||
+ | | Aluminum | ||
+ | | | ||
|- | |- | ||
- | | | + | |3 |
- | + | ||
- | + | ||
| | | | ||
+ | | U-Shaped Connection Bar | ||
+ | | 1 | ||
+ | | 259 | ||
+ | | Connect driver and passenger side wiper mount casings | ||
+ | | Stamping | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Vibration Mount (large) | ||
+ | | | ||
| | | | ||
| | | | ||
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- | |||
- | |||
| | | | ||
+ | |||
+ | |- | ||
+ | | 4 | ||
+ | | | ||
+ | | Metal Grommet Insert (large) | ||
+ | | 2 | ||
| | | | ||
+ | | Stabilizes vibration mount by holding onto chassis | ||
+ | | Extended and expanded | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | 5 | ||
| | | | ||
+ | | Rubber Mount (large) | ||
+ | | 2 | ||
| | | | ||
+ | | Vibration dampening | ||
+ | | Molding | ||
+ | | Rubber | ||
| | | | ||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Vibration Mount (small) | ||
+ | | | ||
| | | | ||
- | |} | + | | |
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 6 | ||
+ | | | ||
+ | | Metal Grommet Insert (small) | ||
+ | | 1 | ||
+ | | | ||
+ | | Stabilizes vibration mount by holding onto chassis | ||
+ | | Extended and expanded | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 7 | ||
+ | | | ||
+ | | Rubber Mount (small) | ||
+ | | 1 | ||
+ | | | ||
+ | | Vibration dampening | ||
+ | | Molding | ||
+ | | Rubber | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Arm 1 | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 8 | ||
+ | | | ||
+ | | Arm 1 Linkage (w/ plastic ball-in-socket joint) | ||
+ | | 1 | ||
+ | | 53 | ||
+ | | Transfers drivetrain's rotational motion 90 degrees to linkage mechanism's plane | ||
+ | | Steel tube crushed and welded. Hole drilled, ball-in-socket joint stamped in. | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 9 | ||
+ | | | ||
+ | | Lock Washer | ||
+ | | 1 | ||
+ | | 2 | ||
+ | | Distribute nut pressure | ||
+ | | | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 10 | ||
+ | | | ||
+ | | Nut | ||
+ | | 1 | ||
+ | | 3 | ||
+ | | Attach Arm 1 to drivetrain | ||
+ | | Tapping | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Arm 2 | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | 11 | ||
+ | | | ||
+ | | Arm 2 Linkage (w/ plastic ball-in-socket joint) | ||
+ | | 1 | ||
+ | | 149 | ||
+ | | Transfer motion | ||
+ | | Steel tube crushed and welded. Hole drilled, ball-in-socket joint stamped in. | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Arm 3 | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |||
+ | |- | ||
+ | | 12 | ||
+ | | | ||
+ | | Arm 3 linkage (w/ plastic ball-in-socket-joint) | ||
+ | | 2 | ||
+ | | | ||
+ | | Transfer motion | ||
+ | | | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | 13 | ||
+ | | | ||
+ | | Wiper Mount Pin | ||
+ | | 2 | ||
+ | | | ||
+ | | Transfer motion | ||
+ | | | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 14 | ||
+ | | | ||
+ | | Plastic Cover | ||
+ | | 2 | ||
+ | | 2 | ||
+ | | Prevent fluid from seeping into linkage area | ||
+ | | Injection Mold | ||
+ | | Plastic | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 15 | ||
+ | | | ||
+ | | Screw-On Cap | ||
+ | | 2 | ||
+ | | 11 | ||
+ | | Protect Wiper Mount Pin | ||
+ | | Cast and Threaded Die | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Arm 4 | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 16 | ||
+ | | | ||
+ | | Arm 4 linkage [Length: 20.5" (52 cm) | ||
+ | | 1 | ||
+ | | 177 | ||
+ | | Transfer motion | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Other | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |||
+ | |- | ||
+ | | 17 | ||
+ | | | ||
+ | | Top Washer | ||
+ | | 1 | ||
+ | | 1 | ||
+ | | | ||
+ | | | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Gear Casing | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |||
+ | |- | ||
+ | | 18 | ||
+ | | | ||
+ | | Gear Casing Cover Screws | ||
+ | | 4 | ||
+ | | <1 | ||
+ | | Attach cover to casing | ||
+ | | Die | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 19 | ||
+ | | | ||
+ | | Drivetrain Mounting Bolts | ||
+ | | 3 | ||
+ | | 5 | ||
+ | | Mount drivetrain to base | ||
+ | | Die | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Motor | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 20 | ||
+ | | | ||
+ | | Motor Mounting Bolts (w/ Lock Washer) | ||
+ | | 4 | ||
+ | | 5 | ||
+ | | Mount motor to base | ||
+ | | Die | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 21 | ||
+ | | | ||
+ | | Motor Mounting Nuts | ||
+ | | 4 | ||
+ | | 3 | ||
+ | | Mount motor to base | ||
+ | | Tapping | ||
+ | | Steel | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 22 | ||
+ | | | ||
+ | | Motor | ||
+ | | 1 | ||
+ | | | ||
+ | | Convert electric current via EMF to rotation of a linear worm gear | ||
+ | | Standard purchased part | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | | ||
+ | | Windshield Wiper | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 23 | ||
+ | | | ||
+ | | Wiper | ||
+ | | 2 | ||
+ | | | ||
+ | | Rotate about pin and sweep across windshield | ||
+ | | | ||
+ | | Plastic | ||
+ | | | ||
+ | |||
+ | |||
+ | |- | ||
+ | | 24 | ||
+ | | | ||
+ | | Blade | ||
+ | | 2 | ||
+ | | | ||
+ | | Remove water or other debris from windshield | ||
+ | | | ||
+ | | Rubber | ||
+ | | | ||
+ | |||
+ | |- | ||
+ | |||
+ | } | ||
== DFMA == | == DFMA == |
Revision as of 19:12, 30 January 2011
Contents |