Staple gun improvement ideas

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This article was contributed as part of a design project for the course [[24-441 Engineering Design]] in the spring semester of 2007 at Carnegie Mellon University.
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<br><br><br>
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==<big>Improvement Ideas</big>==
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List of ideas as of 2/27/07: (45 ideas)
List of ideas as of 2/27/07: (45 ideas)
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==Reloading==
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===Reloading===
* word notification on inside of slot
* word notification on inside of slot
* word warning on incorrect place (on slider)
* word warning on incorrect place (on slider)
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* curved sliding bar to prevent wrong loading
* curved sliding bar to prevent wrong loading
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==Grip Ergonomics==
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===Grip Ergonomics===
* make handle rubber/silicon (water resistant)
* make handle rubber/silicon (water resistant)
* scissor action for small hands
* scissor action for small hands
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* loops for smaller hands (makes grip smaller)
* loops for smaller hands (makes grip smaller)
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==Safety==
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===Safety===
* button lock
* button lock
* sliding lock that blocks staple output area unless it is pressed against a surface
* sliding lock that blocks staple output area unless it is pressed against a surface
Line 20: Line 25:
* mechanism that doesn't catch until user specifies that they need it to
* mechanism that doesn't catch until user specifies that they need it to
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==Mobility==
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===Mobility===
* wrist strap (also applies to safety)
* wrist strap (also applies to safety)
* plastic clip on side of chassis
* plastic clip on side of chassis
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* caribbeaner styled clip at the end of the bottom oval grip\
* caribbeaner styled clip at the end of the bottom oval grip\
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==Alignment==
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===Alignment===
* arrows
* arrows
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==Lighter Weight==
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===Lighter Weight===
* make more parts out of plastic
* make more parts out of plastic
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==Easier to Squeeze==
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===Easier to Squeeze===
* longer handle
* longer handle
* have handle change angle so as to squeeze from farther away
* have handle change angle so as to squeeze from farther away
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==Staple Removal==
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===Staple Removal===
* lip on front
* lip on front
* lip on back
* lip on back
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* implement pulling up action to pull staple out
* implement pulling up action to pull staple out
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==Staples Remaining Notification==
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===Staples Remaining Notification===
* slot
* slot
* battery labels
* battery labels
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* drive current through staples to detect how many are left (based on resistance)
* drive current through staples to detect how many are left (based on resistance)
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==Wire Stapling Attachment==
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===Wire Stapling Attachment===
* slider on front of stapler
* slider on front of stapler
* bars that flip down from the sides
* bars that flip down from the sides
* something that the staples actually hit
* something that the staples actually hit
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==Level Attachment==
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===Level Attachment===
* level incorporated
* level incorporated
* level as an attachment (same place where something else attaches?)
* level as an attachment (same place where something else attaches?)
* ruler option
* ruler option
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==Getting Hard to Staple Places==
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===Getting Hard to Staple Places===
* orientation change
* orientation change
* tube attachment that connects to piston and takes one staple at a time
* tube attachment that connects to piston and takes one staple at a time
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* handle lock to minimize the extent of sqeezing (like safety lock that is already on our staple gun)
* handle lock to minimize the extent of sqeezing (like safety lock that is already on our staple gun)
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==Sound==
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===Sound===
* felt on plastic piece
* felt on plastic piece
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==Power==
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===Power===
* rachet mechanism
* rachet mechanism
* dead blow hammer that slides out
* dead blow hammer that slides out
* tough flat section to be used as a hammer
* tough flat section to be used as a hammer
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==<big>Areas of Opportunity</big>==
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===Improve Handle Design===
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* Rubber/Silicon handle
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* Lip to scoot hand back
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* Finger groves on bottom grip
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* Longer handle (improve ease of use)
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* Preloading mechanism
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===Reloading Mechanism===
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* Word notification
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* Lip to prevent incorrect loading
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* Plastic window to see number of staples left
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* Staple gauge (most likely on plastic window)
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===Mobility===
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* Wrist strap (also for safety)
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* Ring on handle/outside clip
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* Lighter weight -> more plastic, less metal
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===Incorporated Accessories===
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====Staple Removal====
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* Lip on front or back
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* Flip out lip front or back
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====Wires====
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* Staple blocker
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* Staple gun spacer (flip out)
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====Level====
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* Incorporated somewhere on staple gun
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* Seperate attachment (with possible ruler option)
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====Hammer====
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* Flat, hard bottom for hammer
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* Dead blow hammer that slides out
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Return to the main [[Staple gun]] page.

Current revision

This article was contributed as part of a design project for the course 24-441 Engineering Design in the spring semester of 2007 at Carnegie Mellon University.


Contents

Improvement Ideas

List of ideas as of 2/27/07: (45 ideas)

Reloading

  • word notification on inside of slot
  • word warning on incorrect place (on slider)
  • lip to prevent wrong loading
  • curved sliding bar to prevent wrong loading

Grip Ergonomics

  • make handle rubber/silicon (water resistant)
  • scissor action for small hands
  • lip on handle to scoot hand back farther
  • finger grooves on bottom grip
  • loops for smaller hands (makes grip smaller)

Safety

  • button lock
  • sliding lock that blocks staple output area unless it is pressed against a surface
  • system that prevents staples from being loaded until handle is being squeezed
  • mechanism that doesn't catch until user specifies that they need it to

Mobility

  • wrist strap (also applies to safety)
  • plastic clip on side of chassis
  • fabric clip on side of chassis
  • ring on handle
  • caribbeaner styled clip at the end of the bottom oval grip\

Alignment

  • arrows

Lighter Weight

  • make more parts out of plastic

Easier to Squeeze

  • longer handle
  • have handle change angle so as to squeeze from farther away

Staple Removal

  • lip on front
  • lip on back
  • lip that flips out from chassis
  • implement pulling up action to pull staple out

Staples Remaining Notification

  • slot
  • battery labels
  • actual counter (use staple thicknesses)
  • bump that moves in when stapler runs out
  • drive current through staples to detect how many are left (based on resistance)

Wire Stapling Attachment

  • slider on front of stapler
  • bars that flip down from the sides
  • something that the staples actually hit

Level Attachment

  • level incorporated
  • level as an attachment (same place where something else attaches?)
  • ruler option

Getting Hard to Staple Places

  • orientation change
  • tube attachment that connects to piston and takes one staple at a time
  • preloading lock with button release (can switch modes)
  • handle lock to minimize the extent of sqeezing (like safety lock that is already on our staple gun)

Sound

  • felt on plastic piece

Power

  • rachet mechanism
  • dead blow hammer that slides out
  • tough flat section to be used as a hammer

Areas of Opportunity

Improve Handle Design

  • Rubber/Silicon handle
  • Lip to scoot hand back
  • Finger groves on bottom grip
  • Longer handle (improve ease of use)
  • Preloading mechanism

Reloading Mechanism

  • Word notification
  • Lip to prevent incorrect loading
  • Plastic window to see number of staples left
  • Staple gauge (most likely on plastic window)

Mobility

  • Wrist strap (also for safety)
  • Ring on handle/outside clip
  • Lighter weight -> more plastic, less metal

Incorporated Accessories

Staple Removal

  • Lip on front or back
  • Flip out lip front or back

Wires

  • Staple blocker
  • Staple gun spacer (flip out)

Level

  • Incorporated somewhere on staple gun
  • Seperate attachment (with possible ruler option)

Hammer

  • Flat, hard bottom for hammer
  • Dead blow hammer that slides out


Return to the main Staple gun page.

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