Window blinds

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Revision as of 22:06, 1 February 2011 by Lgurwitz@andrew.cmu.edu (Talk | contribs)
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Contents

Executive Summary



Major Stakeholders

Customer – Customers include those individuals or parties who actually purchase the blinds to fulfill a purpose. What they might be looking for in a set of blinds can vary from style and color to functionality and efficiency. Should there be any problems with the original set of blinds, parts should be easily replaceable. For consumers, it is all about an attractive, low-cost, and easy-to-maintain product.

User – Users in most cases will not be limited to the customer. Depending on where the blinds are installed, there could be 1 user or 1,000 users. A user will expect the blinds to be effective, sturdy and durable, and easy to use and clean.

Installer – The installer could be the customer, but in some cases could also be a professional who is familiar with home product installations. Of utmost importance in this case will be the compatibility of the blinds with standard tools and the minimization of steps for assembly.

Retailer – The retailer will be the first major post-production stop for a new set of blinds. For retailers, it is necessary that blinds not only cater to consumer needs, but do so in a way that gives retailers an incentive to sell them. Specifically, there should be sufficient variety in size, color, etc. to capture the needs of most customers, the blinds should fit into packaging that is easy to handle, store and ship, and the wholesale cost should be low enough that the retailer can make a profit.


Product Use


Assembly and Bill of Materials

Part Number Name Qty. Weight (g) Function Material Manufacturing Process Image
1 7/16 Screw 2 <1 Attach wall mount to wall Aluminum Heading, Thread Rolling Image:blinds_1a.jpg
2 7/8 Screw 12 <1 Attach wall mount to wall Aluminum Heading, Thread Rolling Image:blinds_2.jpg
3 Wall Mount 2 7 Offers surface for blinds to rest on the wall Plastic Injection Molded Image:blinds_3.jpg
4 Mount Lock 2 <1 Keeps blinds in the mount Plastic Injection Molded Image:blinds_4.jpg
5 Optional Hold Down Bracket 2 <1 Holds blinds in fixed setting (down) Plastic Injection Molded Image:blinds_5.jpg
6 Knot Cover 2 <1 Covers the knots at the main string ends and offers the user a gripping location Plastic Injection Molded Image:blinds_6.jpg
7 Beads 2 <1 Allows user to set lowest blind setting Plastic Injection Molded Image:blinds_7.jpg
8 String Plugs 2 <1 Plugs the main string insertion hole Plastic Injection Molded Image:blinds_8.jpg
9 Ladder String 2 <1 Contains equally spaced rungs to hold blinds Nylon Weaving Image:blinds_9.jpg
10 Main String 2 3 Control mechanism for blind height Nylon Weaving Image:blinds_10.jpg
11 Blinds 49 7 Directly affects amount of light and privacy Plastic Extruding, Stamping Image:blinds_11.jpg
12 Bottom Bar 1 92 Contains excess ladder string, acts as a weight for lowering the blinds Plastic Extruding Image:blinds_12.jpg
13 Bottom Bar End 2 <1 Covers ends of bottom bar, has hole for optional hold down bracket Plastic Injection Molded Image:blinds_13.jpg
14 String Brace 2 <1 Fixes ladder string in place at the top of the blinds Plastic Injection Molded Image:blinds_14.jpg
15 Ladder String Stopper 4 <1 Gives ladder string a way to stay attached to the main frame Aluminum Extruding, Bending Image:blinds_15.jpg
16 Inner Rotating Rod 1 23 Holds main frame components in place, controls tilt of blinds Aluminum Extruding, Stamping Image:blinds_16.jpg
17 String Roller 2 <1 Provides a smooth surface for the main string to slide against Aluminum Extruding Image:blinds_17.jpg
18 Ladder String Holder 2 <1 Holds ladder string in place, allows for tilting Plastic Injection Molded Image:blinds_18.jpg
19 Main Frame 1 133 Holds both raising and tilting components Plastic Injection Molded Image:blinds_19.jpg
20 Lock Housing 1 <1 Holds the locking mechanism Plastic Injection Molded Image:blinds_20.jpg
21 Lock Housing Pin 1 <1 Fixes lock housing to main frame and acts as a holster for depressed locking gear Aluminum Extruding Image:blinds_21.jpg
22 Locking Gear 1 <1 Catches string when slid against it, acts as the stopping mechanism Aluminum Extruding Image:blinds_22.jpg
23 Locking Roller 1 <1 Provides a smooth surface for the main string to slide against Aluminum Extruding Image:blinds_23.jpg
24 Lock Plate 1 <1 Provides a smooth surface for the main string to slide against Aluminum Bending Image:blinds_24.jpg
25 Twisting Rod Connector 1 <1 Connects twisting rod to twisting rod hook Plastic Injection Molded Image:blinds_25.jpg
26 Twisting Rod Cap 1 <1 Closes the bottom end of the twisting rod Plastic Injection Molded Image:blinds_26.jpg
27 Twisting Rod 1 26 User control device, translates to blind tilt angle Plastic Injection Molded Image:blinds_27.jpg
28 Twisting Rod Casing 2 <1 Holds twisting gear and twisting screw in their proper locations, shaped to fit into main frame Plastic Injection Molded Image:blinds_28.jpg
29 Twisting Gear 1 <1 Holds inner rotating rod, and interacts with twisting screw Plastic Injection Molded Image:blinds_29.jpg
30 Twisting screw 1 <1 Converts user input turning to twisting gear rotations Plastic Injection Molded Image:blinds_30.jpg
31 Twisting Rod Hook 1 <1 Allows twisting rod to connect to twisting screw Aluminum Bending Image:blinds_31.jpg
32 Hook Sleeve 1 <1 Keeps twisting rod hook attached to twisting screw Plastic Extruding Image:blinds_32.jpg
33 Rivets 3 <1 Holds twisting rod container together and locking roller together Aluminum Casting Image:blinds_33.jpg
34 Rotating Rod Housing 2 <1 Holds the Rotating Rod and the Main String Roller Plastic Injection Molded Image:blinds_34.jpg

DFMA


FMEA


DFE


Team Member Roles


References

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